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Suzuki GSX-R 1000 Service Manual: DTC “c31” (p0705): gp switch circuit malfunction

Detected condition and possible cause

Detected condition

Possible cause

No gear position switch voltage Gp switch voltage is not within the following range.

Gp switch voltage > 0.6 V

  • Gp switch circuit open or short.
  •  Gp switch malfunction.
  •  Ecm malfunction.

Wiring diagram

Suzuki GSX-R. Wiring diagram


Troubleshooting

Caution

when using the multi-circuit tester, do not strongly touch the terminal of the ecm coupler with a needle pointed tester probe to prevent terminal damage.

 

Note

after repairing the trouble, clear the dtc using sds tool. Refer to “use of sds diagnosis reset procedures” .

 

Step

Action

Yes

No

1

  1. Turn the ignition switch off.
  2.  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g .
  3.  Check the gp switch coupler (1) for loose or poor contacts.

    If ok, then measure the gp switch voltage.


  1. Support the motorcycle with a jack.
  2.  Fold the side-stand to up position.
  3.  Make sure the engine stop switch is in the “run” position.
  4.  Insert the needle pointed probe to the lead wire coupler.
  5.  Turn the ignition switch on.
  6.  Measure the voltage between the p and b/w wire, when shifting the gearshift lever from 1st to top.

Special tool
(a): 09900–25008 (multi circuit tester set) (b): 09900–25009 (needle-point probe set)

Tester knob indication voltage ( )

Gp switch voltage 0.6 V and more ((+) terminal: p – (–) terminal: b/w)


Is the voltage ok?

  • P wire open or shorted to ground.
  •  If wire and connection are ok, intermittent trouble or faulty ecm.
  •  Recheck each terminal and wire harness for open circuit and poor connection.
  •  Replace the ecm with a known good one, and inspect it again. Refer to “ecm removal and installation” in section 1c .
  • P or b/w wire open, or p wire shorted to ground.
  •  Loose or poor contacts on the ecm coupler.
  •  If wire and connection are ok, replace the gp switch with a new one. Refer to “gear position (gp) switch removal and installation” in section 5b (page 5b- 14).
DTC “c29” (p1654-h/l): secondary throttle position sensor (stps) circuit malfunction
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Other materials:

Valve guide replacement
Remove the cylinder head. Refer to “engine top side disassembly” .  Remove the valves. Refer to “cylinder head disassembly and assembly” .  Using the valve guide remover, drive the valve guide out toward the intake or exhaust camshaft side. Special tool (a): 09916–43211 (valve ...

Break-in procedures
During manufacture only the best possible materials are used and all machined parts are finished to a very high standard but it is still necessary to allow the moving parts to “break-in” before subjecting the engine to maximum stresses. The future performance and reliability of the engine depen ...

Procedure for returning to service
Clean the entire motorcycle.  Remove the oily rags from the air cleaner intake and muffler outlet.  Drain all the engine oil. Install a new oil filter and fill the engine with fresh oil as outlined in this manual.  Remove the spark plugs. Turn the engine a few tim ...

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