Suzuki GSX-R 1000 Service Manual: Diagnostic information and procedures
Starting system symptom diagnosis
|
Condition |
Possible cause |
Correction / reference item |
| Engine does not turn though the starter motor runs | Faulty starter clutch. | Replace. |
| Starter button is not effective | Run down battery | Repair or replace |
| Defective switch contacts | Replace. | |
| Brushes not seating properly on starter motor commutator | Repair or replace. | |
| Defective starter relay or starter interlock switch. | Replace. | |
| Defective main fuse | Replace. |
Schematic and routing diagram
Refer to “wire color symbols” in section 0a .
Component location
Starting system components location
Refer to “electrical components location” in section 0a . ...
Starter motor will not run
Note
make sure the fuses are not blown and the battery is fully-charged
before diagnosing.
Troubleshooting
Step
Action
Yes
No
1
...
Other materials:
Cylinder inspection
Refer to “engine top side disassembly” .
Refer to “engine top side assembly” .
Cylinder distortion
Check the gasket surface of the cylinder for distortion.
Use a straightedge and thickness gauge. Take clearance
readings at several places. If any reading exceeds the
service limit, replace t ...
Iap sensor removal and installation
Removal
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Disconnect the coupler (1) and vacuum hose (2).
Remove the iap sensor (3) from the air cleaner box.
Installation
Install the iap sensor in the reverse ord ...
Cam chain guide / cam chain tensioner
removal and installation
Removal
Remove the cylinder head cover. Refer to “engine top side disassembly” .
Remove the cam chain guide no. 2 (1).
Remove the cylinder head. Refer to “engine top side disassembly”
and “engine bottom side disassembly” .
Remove the starter clutch. Refer to “s ...