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Suzuki GSX-R 1000 Service Manual: Diagnostic information and procedures

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Diagnostic information and procedures

Starting system symptom diagnosis

Condition

Possible cause

Correction / reference item

Engine does not turn though the starter motor runs Faulty starter clutch. Replace.
Starter button is not effective Run down battery Repair or replace
Defective switch contacts Replace.
Brushes not seating properly on starter motor commutator Repair or replace.
Defective starter relay or starter interlock switch. Replace.
Defective main fuse Replace.
Schematic and routing diagram
Refer to “wire color symbols” in section 0a . Component location Starting system components location Refer to “electrical components location” in section 0a . ...

Starter motor will not run
Note make sure the fuses are not blown and the battery is fully-charged before diagnosing. Troubleshooting Step Action Yes No 1 ...

Other materials:

Starter clutch inspection
Refer to “starter clutch removal and installation” . Starter clutch Install the starter driven gear onto the starter clutch.  Turn the starter driven gear by hand to inspect the starter clutch for a smooth movement. The gear turns in one direction only. If a large resistance is felt ...

Precautions
Precautions for wheel and tire Proper tire pressure and proper tire loading are important factors. Over loading tire can lead to tire failure and loss of motorcycle control.  Under-inflated tires make smooth cornering difficult, and can result in rapid tire wear. ...

Drive chain cleaning and lubricating
Clean and lubricate drive chain every 1 000 km (600 miles) Clean and lubricate the drive chain in the following procedures:  clean the drive chain with kerosine. If the drive chain tends to rust quickly, the intervals must be shortened. Caution do not use trichloroethyle ...

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