Suzuki GSX-R 1000 Service Manual: Diagnostic information and procedures
Starting system symptom diagnosis
|
Condition |
Possible cause |
Correction / reference item |
| Engine does not turn though the starter motor runs | Faulty starter clutch. | Replace. |
| Starter button is not effective | Run down battery | Repair or replace |
| Defective switch contacts | Replace. | |
| Brushes not seating properly on starter motor commutator | Repair or replace. | |
| Defective starter relay or starter interlock switch. | Replace. | |
| Defective main fuse | Replace. |
Schematic and routing diagram
Refer to “wire color symbols” in section 0a .
Component location
Starting system components location
Refer to “electrical components location” in section 0a . ...
Starter motor will not run
Note
make sure the fuses are not blown and the battery is fully-charged
before diagnosing.
Troubleshooting
Step
Action
Yes
No
1
...
Other materials:
Fastener removal and installation
Type a
Removal
Depress the head of fastener center piece (1).
Pull out the fastener (2).
Installation
Let the center piece stick out toward the head so that
the pawls “a” closes.
Insert the fastener into the installation hole.
Note
to prevent the pawl ...
Steering / steering damper related parts
inspection
Refer to “steering / steering damper removal and installation” .
Inspect the removed parts for the following
abnormalities:
Steering stem
Distortion of the steering stem and brackets.
Bearing
Bearing wear or damage
abnormal bearing noise
race wear or damage
&nbs ...
Clutch components
Clutch pressure plate
Clutch push piece
No. 1 Drive plate (8 pcs.)
No. 3 Driven plate (0 – 2 pcs.)
No. 1 Driven plate (5 – 7 pcs.)
No. 2 Driven plate (1 pc.)
No. 2 Drive plate (1 pc.)
Spring washer
Spring washer seat
Clutch sleeve hub
Seat ...