Suzuki GSX-R 1000 Service Manual: Diagnostic information and procedures
Starting system symptom diagnosis
|
Condition |
Possible cause |
Correction / reference item |
| Engine does not turn though the starter motor runs | Faulty starter clutch. | Replace. |
| Starter button is not effective | Run down battery | Repair or replace |
| Defective switch contacts | Replace. | |
| Brushes not seating properly on starter motor commutator | Repair or replace. | |
| Defective starter relay or starter interlock switch. | Replace. | |
| Defective main fuse | Replace. |
Schematic and routing diagram
Refer to “wire color symbols” in section 0a .
Component location
Starting system components location
Refer to “electrical components location” in section 0a . ...
Starter motor will not run
Note
make sure the fuses are not blown and the battery is fully-charged
before diagnosing.
Troubleshooting
Step
Action
Yes
No
1
...
Other materials:
Clutch parts inspection
Refer to “clutch removal” and “clutch installation” .
Clutch drive and driven plate
Note
wipe off the engine oil from the drive and
driven plates with a clean rag.
Measure the thickness of drive plates with a vernier
calipers. If the drive plate thickness is found to have ...
Conrod and crankshaft inspection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Conrod small end I.D.
Measure the conrod small end inside diameter using the
small bore gauge.
If the conrod small end inside diameter exceeds the
service limit, replace the conrod.
Special ...
Side stand
An interlock switch is provided to
cut off the ignition circuit when the
side stand is down and the transmission
is in any gear other than
neutral.
The side stand/ignition interlock
switch works as follows:
if the side stand is down and
the transmission is in gear, the
engine ...