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Suzuki GSX-R 1000 Service Manual: Diagnostic information and procedures

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Diagnostic information and procedures

Starting system symptom diagnosis

Condition

Possible cause

Correction / reference item

Engine does not turn though the starter motor runs Faulty starter clutch. Replace.
Starter button is not effective Run down battery Repair or replace
Defective switch contacts Replace.
Brushes not seating properly on starter motor commutator Repair or replace.
Defective starter relay or starter interlock switch. Replace.
Defective main fuse Replace.
Schematic and routing diagram
Refer to “wire color symbols” in section 0a . Component location Starting system components location Refer to “electrical components location” in section 0a . ...

Starter motor will not run
Note make sure the fuses are not blown and the battery is fully-charged before diagnosing. Troubleshooting Step Action Yes No 1 ...

Other materials:

Engine coolant
Coolant level The engine coolant solution should be between "f" (full) and "1..:' (Low) level lines on the engine coolant reservoir. If the level is lower than "1..:' (Low) level line, bring it up to "f" (full) level by adding 50:50 mixture of distilled water ...

Ect sensor inspection
Refer to “dtc “c15” (p0115-h/l): ect sensor circuit malfunction” in section 1a . Inspect the ect sensor in the following procedures:  remove the ect sensor. Refer to “ect sensor removal and installation” .  Connect the ect sensor (1) to the circuit tester and place it in the o ...

Crankshaft journal bearing inspection and selection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Inspection Inspect each upper and lower crankcase bearing for any damage. Set the crankshaft onto the upper crank case.  Install the plastigauge onto each crankshaft jour ...

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