Suzuki GSX-R 1000 Service Manual: Diagnostic information and procedures
Starting system symptom diagnosis
|
Condition |
Possible cause |
Correction / reference item |
| Engine does not turn though the starter motor runs | Faulty starter clutch. | Replace. |
| Starter button is not effective | Run down battery | Repair or replace |
| Defective switch contacts | Replace. | |
| Brushes not seating properly on starter motor commutator | Repair or replace. | |
| Defective starter relay or starter interlock switch. | Replace. | |
| Defective main fuse | Replace. |
Schematic and routing diagram
Refer to “wire color symbols” in section 0a .
Component location
Starting system components location
Refer to “electrical components location” in section 0a . ...
Starter motor will not run
Note
make sure the fuses are not blown and the battery is fully-charged
before diagnosing.
Troubleshooting
Step
Action
Yes
No
1
...
Other materials:
Throttle cable play inspection and adjustment
Inspect throttle cable play
initially at 1 000 km (600 miles, 2 months) and every
6 000 km (4 000 miles, 12 months) thereafter
Inspect and adjust the throttle cable play “a” as follows:
Throttle cable play “a”
2.0 – 4.0 Mm (0.08 – 0.16 In)
Remove the boot (1).
Loosen the lock-nu ...
Generator inspection
Generator coil resistance
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Disconnect the generator coupler (1).
Measure the resistance between the three lead
wires.
If the resistance is out of specified value, replace the
...
Conrod crank pin bearing inspection and
selection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Inspection
Inspect the bearing surfaces for any signs of fusion,
pitting, burn or flaws. If any, replace them with a
specified set of bearings.
Place the plastigauge axially along ...