Suzuki GSX-R 1000 Service Manual: Starter motor runs but does not crank the engine
The starter motor runs when the transmission is in neutral, but does not run when the transmission is in any position other than neutral, with the side-stand up.
|
Step |
Action |
Yes |
No |
| 1 | Check the side-stand switch. Refer to “side-stand / ignition
interlock system parts inspection” . Is the side-stand switch ok? |
Go to step 2. | Faulty side-stand switch. |
| 2 | Check the starter clutch. Refer to “starter clutch removal and
installation” . Is the starter clutch ok? |
|
Faulty starter clutch. |
Starter motor will not run
Note
make sure the fuses are not blown and the battery is fully-charged
before diagnosing.
Troubleshooting
Step
Action
Yes
No
1
...
Other materials:
Break-in procedures
During manufacture only the best possible materials are
used and all machined parts are finished to a very high
standard but it is still necessary to allow the moving parts
to “break-in” before subjecting the engine to maximum
stresses. The future performance and reliability of the
engine depen ...
Piston and piston ring inspection
Refer to “piston ring removal and installation” .
Piston diameter
Measure the piston diameter using the micrometer at 15
mm (0.6 In) “a” from the skirt end. If the piston diameter
is less than the service limit, replace the piston.
Special tool
(a): 09900–20203 (micrometer (50 –
75 mm))
Pis ...
Fuel tank construction
Fuel tank heat
shield
: aluminum film side should face the engine side.
Fuel tank front cover
Fuel tank front bracket
Velcro fastenings
: clean the adhesive surface before adhering
the velcro fastenings.
Insert
to the bracket.
Apply
...