Suzuki GSX-R 1000 Service Manual: Starter motor will not run

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Diagnostic information and procedures / Starter motor will not run

Note

make sure the fuses are not blown and the battery is fully-charged before diagnosing.

Troubleshooting

Step	Action	Yes	No
1	Shift the transmission into neutral. Grasp the clutch lever, turn on the ignition switch with the engine stop switch in the “run” position and listen for a click from the starter relay when the starter button is pushed. Is the click sound heard?	Go to step 2.	Go to step 3.
2	Check if the starter motor runs when its terminal is connected to the battery (+) terminal. (Do not use thin “wire” because a large amount of current flows.) Does the starter motor run?	Faulty starter relay. Loose or disconnected starter motor lead wire. Loose or disconnected between starter relay and battery (+) terminal.	Faulty starter motor.
3	Measure the starter relay voltage at the starter relay terminal (between y/g (+) and b/y (–)) when the starter button is pushed. Is the voltage ok?	Go to step 4.	Faulty ignition switch. Faulty engine stop switch. Faulty clutch lever position switch. Faulty gear position switch. Faulty turn signal/ side-stand relay. Faulty starter button. Faulty side-stand switch. Poor contact of the coupler. Open circuit in wire harness.
4	Check the starter relay. Refer to “starter relay inspection” . Is the starter relay ok?	Poor contact of the starter relay.	Faulty starter relay.

Diagnostic information and procedures

Starting system symptom diagnosis Condition Possible cause Correction / reference item Engine does not turn though the starter motor runs Faulty starter clu ...

Starter motor runs but does not crank the engine

The starter motor runs when the transmission is in neutral, but does not run when the transmission is in any position other than neutral, with the side-stand up. Step Action ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Front brake components” Special tool ...

Vehicle identification number
The frame serial number or V.I.N. (Vehicle identification number) “a” is stamped on the right side of the steering head tube. The engine serial number “b” is located on the lower crankcase. These numbers are required especially for registering the machine and ordering spare parts. ...

Starter torque limiter inspection
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c . Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 Bearing (4), shaft (5) and washer (6). Hold the starter clutch with the special tool an ...