Note make sure the fuses are not blown and the battery is fully-charged before diagnosing. |
Troubleshooting
Step |
Action |
Yes |
No |
1 |
Is the click sound heard? |
Go to step 2. | Go to step 3. |
2 | Check if the starter motor runs when its terminal is connected to the battery (+) terminal. (Do not use thin “wire” because a large amount of current flows.) Does the starter motor run? |
|
Faulty starter motor. |
3 | Measure the starter relay voltage at the starter relay terminal
(between y/g (+) and b/y (–)) when the starter button is
pushed. Is the voltage ok? |
Go to step 4. |
|
4 | Check the starter relay. Refer to “starter relay inspection” . Is the starter relay ok? |
Poor contact of the starter relay. | Faulty starter relay. |
Engine bottom side disassembly
Note
the crankcase must be separated to service
the crankshaft and conrod.
Remove the engine assembly from the frame. Refer to “engine assembly
removal” .
Remove the engine top side (1). Refer to “engine top side disassembly”
.
Crankcase breather (pcv) cover
R ...
Schematic and routing diagram
Engine lubrication system chart diagram
Engine lubrication circuit diagram
...
Diagnostic information and procedures
Drive chain and sprocket symptom diagnosis
Condition
Possible cause
Correction / reference item
Noisy drive chain
Worn sprocket
Replace
Worn drive chain
Replace
Stretched drive chain
Replace
Too large drive chain slack
Adju ...