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Suzuki GSX-R 1000 Service Manual: Schematic and routing diagram

Suzuki GSX-R 1000 Service Manual / Engine / Starting system / Schematic and routing diagram

Refer to “wire color symbols” in section 0a .

Suzuki GSX-R. Schematic and routing diagram


Component location

Starting system components location

Refer to “electrical components location” in section 0a .

Starting system
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Diagnostic information and procedures
Starting system symptom diagnosis Condition Possible cause Correction / reference item Engine does not turn though the starter motor runs Faulty starter clu ...

Other materials:

Starter motor inspection
Refer to “starter motor disassembly and assembly” . Carbon brush Inspect the carbon brushes for abnormal wear, cracks or smoothness in the brush holder. If either carbon brush is defective, replace the brush holder set with a new one. Measure the length “a” of the carbon brushes using a v ...

Starter torque limiter inspection
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c .  Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 Bearing (4), shaft (5) and washer (6). Hold the starter clutch with the special tool an ...

Cooling circuit inspection
Do not open the radiator cap when the engine is hot, as you may be injured by escaping hot liquid or vapor.  When removing the radiator cap tester, put a rag on the filler to prevent the engine coolant from spraying out. Inspect the cooling ...

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