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Suzuki GSX-R 1000 Service Manual: Throttle body inspection and cleaning

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Throttle body inspection and cleaning

Refer to throttle body disassembly and assembly .

Cleaning

Some
carburetor cleaning chemicals, especially dip-type soaking solutions, are very corrosive and must be handled carefully.

Always follow the chemical manufacturers instructions on proper use, handling and storage.

Clean passageways with a spray-type carburetor cleaner and blow dry with compressed air.

Caution

never clean the throttle body main bore. Do not use wire to clean passageways. Wire can damage passageways. If the components cannot be cleaned with a spray cleaner it may be necessary to use a dip-type cleaning solution and allow them to soak. Always follow the chemical manufacturers instructions for proper use and cleaning of the throttle body components. Do not apply carburetor cleaning chemicals to the rubber and plastic materials.

Inspection

Check following items for any defects or clogging.

Replace the damaged part if necessary.

Throttle body disassembly and assembly
Refer to throttle body removal and installation . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups so that they can be ...

Isc valve visual inspection
Visually inspect the isc valve if necessary.  Inspect the isc valve for any carbon deposition defects. Clean or replace the isc valve if necessary. ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. Front brake master cylinder components  rear brake master cylinder components  rear brake pedal construction Special tool ...

Body frame construction
Frame Seat rail Seat rail bolt Collar Engine mounting thrust adjuster Engine mounting thrust adjuster lock-nut Engine mounting pinch bolt 50 Nm (5.0 Kgf-m, 36.0 Lbf-ft) 23 Nm (2.3 Kgf-m, 16.5 Lbf-ft) 45 Nm (4.5 Kgf-m, 32. ...

Crankcase emission control system description
The engine is equipped with a pcv system to prevent discharging crankcase emissions into the atmosphere. Blow-by gas in the engine is constantly drawn into the crankcase, which is returned to the combustion chamber through the pcv (breather) hose, air cleaner and throttle body. ...

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