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Suzuki GSX-R 1000 Service Manual: Throttle body inspection and cleaning

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Throttle body inspection and cleaning

Refer to throttle body disassembly and assembly .

Cleaning

Some
carburetor cleaning chemicals, especially dip-type soaking solutions, are very corrosive and must be handled carefully.

Always follow the chemical manufacturers instructions on proper use, handling and storage.

Clean passageways with a spray-type carburetor cleaner and blow dry with compressed air.

Caution

never clean the throttle body main bore. Do not use wire to clean passageways. Wire can damage passageways. If the components cannot be cleaned with a spray cleaner it may be necessary to use a dip-type cleaning solution and allow them to soak. Always follow the chemical manufacturers instructions for proper use and cleaning of the throttle body components. Do not apply carburetor cleaning chemicals to the rubber and plastic materials.

Inspection

Check following items for any defects or clogging.

Replace the damaged part if necessary.

Throttle body disassembly and assembly
Refer to throttle body removal and installation . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups so that they can be ...

Isc valve visual inspection
Visually inspect the isc valve if necessary.  Inspect the isc valve for any carbon deposition defects. Clean or replace the isc valve if necessary. ...

Other materials:

Use of sds diagnosis reset procedures
Note the malfunction code is memorized in the ecm also when the lead wire coupler of any sensor is disconnected. Therefore, when a lead wire coupler has been disconnected at the time of diagnosis, erase the stored malfunction history code using sds. After repairing ...

Starter motor disassembly and assembly
Refer to starter motor removal and installation . Disassembly Disassemble the starter motor as shown in the starter motor components diagram. Refer to starter motor components . Assembly Reassemble the starter motor in the reverse order of removal. Pay attention to the following points: ...

Using the testers
Incorrectly connecting the (+) and (.) Probes may cause the inside of the tester to be burned.  If the voltage and current are not known, make measurements using the highest range.  When measuring the resistance with the multi-circuit tester (1), ∞ will be shown as 10.00 ...

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