Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Engine assembly installation

Install the engine in the reverse order of engine removal.

Pay attention to the following points:

Suzuki GSX-R. Engine assembly installation


Suzuki GSX-R. Engine assembly installation


Caution

be careful not to catch the wiring harness between the frame and the engine.

Suzuki GSX-R. Engine assembly installation


Tightening torque engine mounting thrust adjuster (a): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft)

Suzuki GSX-R. Engine assembly installation


Suzuki GSX-R. Engine assembly installation


Tightening torque engine mounting thrust adjuster lock-nut (b): 45 n·m (4.5 Kgf-m, 32.5 Lbf-ft)

Special tool (a): 09940–14990 (engine mounting
adjust wrench)

Suzuki GSX-R. Engine assembly installation


Suzuki GSX-R. Engine assembly installation


Note

the engine mounting nuts are self-locking.

Once the nuts have been removed, they are no longer of any use.

Suzuki GSX-R. Engine assembly installation


  1. Collar
  2. Engine mounting thrust adjuster
  3. Engine mounting thrust adjuster lock-nut
  4. Engine mounting bolt (220 mm)
  5. Engine mounting bolt (45 mm)
  6. Engine mounting bolt (55 mm)
  7. Engine mounting nut
  8. Engine mounting pinch bolt
  9. 23
    N·m (2.3 Kgf-m, 16.5 Lbf-ft)
  10. 45 N·m (4.5
    Kgf-m, 32.5 Lbf-ft)
  11. 75 N·m (7.5
    Kgf-m, 54.0 Lbf-ft)
  12. 55 N·m (5.5
    Kgf-m, 40.0 Lbf-ft)
Engine assembly removal
Before taking the engine out of the frame, wash the engine using a steam cleaner. Engine removal is sequentially explained in the following steps:  remove the side cowlings. Refer to “exter ...

Engine top side disassembly
It is unnecessary to remove the engine assembly from the frame when servicing the cylinder head cover and camshafts. Note before servicing the engine top side components (until camshaf ...

Other materials:

Loading limit
Warning Overloading or improper loading can cause lose of motorcycle control and this may result in an accident. Follow loading limits and loading guidelines in this manual. Never exceed the g.V.W. (Gross vehicle weight) of this motorcycle. The g.V.W. Is the ...

Specifications
Service data Wattage unit: w Tightening torque specifications Reference: for the tightening torque of fastener not specified in this section, refer to “tightening torque list” in section 0c . ...

Starter motor components
O-ring Housing end (inside) O-ring Starter motor case Armature Housing end (outside) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) 4 N·m (0.4 Kgf-m, 3.0 Lbf-ft) 5 N·m (0.5 Kgf-m, 3.5 Lbf-ft) Apply grease to sliding surface Apply moly ...

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