Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Engine assembly installation

Install the engine in the reverse order of engine removal.

Pay attention to the following points:

Suzuki GSX-R. Engine assembly installation


Suzuki GSX-R. Engine assembly installation


Caution

be careful not to catch the wiring harness between the frame and the engine.

Suzuki GSX-R. Engine assembly installation


Tightening torque engine mounting thrust adjuster (a): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft)

Suzuki GSX-R. Engine assembly installation


Suzuki GSX-R. Engine assembly installation


Tightening torque engine mounting thrust adjuster lock-nut (b): 45 n·m (4.5 Kgf-m, 32.5 Lbf-ft)

Special tool (a): 09940–14990 (engine mounting
adjust wrench)

Suzuki GSX-R. Engine assembly installation


Suzuki GSX-R. Engine assembly installation


Note

the engine mounting nuts are self-locking.

Once the nuts have been removed, they are no longer of any use.

Suzuki GSX-R. Engine assembly installation


  1. Collar
  2. Engine mounting thrust adjuster
  3. Engine mounting thrust adjuster lock-nut
  4. Engine mounting bolt (220 mm)
  5. Engine mounting bolt (45 mm)
  6. Engine mounting bolt (55 mm)
  7. Engine mounting nut
  8. Engine mounting pinch bolt
  9. 23
    N·m (2.3 Kgf-m, 16.5 Lbf-ft)
  10. 45 N·m (4.5
    Kgf-m, 32.5 Lbf-ft)
  11. 75 N·m (7.5
    Kgf-m, 54.0 Lbf-ft)
  12. 55 N·m (5.5
    Kgf-m, 40.0 Lbf-ft)
Engine assembly removal
Before taking the engine out of the frame, wash the engine using a steam cleaner. Engine removal is sequentially explained in the following steps:  remove the side cowlings. Refer to “exter ...

Engine top side disassembly
It is unnecessary to remove the engine assembly from the frame when servicing the cylinder head cover and camshafts. Note before servicing the engine top side components (until camshaf ...

Other materials:

License plate light bulb replacement
Caution when you touch the bulb with your bare hands, clean the bulb with a cloth moistened with alcohol or soap water to prevent premature bulb failure. Remove the license plate light mounting nuts. Remove the lens cover (1) by removing the screws. Re ...

Oil pressure regulator / oil strainer inspection
Refer to “oil pan / oil pressure regulator / oil strainer removal and installation” . Oil pressure regulator Inspect the operation of the oil pressure regulator by pushing the piston with a proper bar. If the piston does not operate smoothly, replace the oil pressure regulator with a new on ...

Gearshift lever height inspection and adjustment
Inspect and adjust the gearshift lever height in the following procedures:  inspect the gearshift lever height “a” between the lever top and footrest. Adjust the gearshift lever height if necessary. Gearshift lever height “a” standard: 65 – 75 mm (2.6 – 3.0 In) Loosen the l ...

© 2011-2020 Copyright www.suzukigsxr.org