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Suzuki GSX-R 1000 Service Manual: Engine assembly installation

Install the engine in the reverse order of engine removal.

Pay attention to the following points:

Suzuki GSX-R. Engine assembly installation


Suzuki GSX-R. Engine assembly installation


Caution

be careful not to catch the wiring harness between the frame and the engine.

Suzuki GSX-R. Engine assembly installation


Tightening torque engine mounting thrust adjuster (a): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft)

Suzuki GSX-R. Engine assembly installation


Suzuki GSX-R. Engine assembly installation


Tightening torque engine mounting thrust adjuster lock-nut (b): 45 n·m (4.5 Kgf-m, 32.5 Lbf-ft)

Special tool (a): 09940–14990 (engine mounting
adjust wrench)

Suzuki GSX-R. Engine assembly installation


Suzuki GSX-R. Engine assembly installation


Note

the engine mounting nuts are self-locking.

Once the nuts have been removed, they are no longer of any use.

Suzuki GSX-R. Engine assembly installation


  1. Collar
  2. Engine mounting thrust adjuster
  3. Engine mounting thrust adjuster lock-nut
  4. Engine mounting bolt (220 mm)
  5. Engine mounting bolt (45 mm)
  6. Engine mounting bolt (55 mm)
  7. Engine mounting nut
  8. Engine mounting pinch bolt
  9. 23
    N·m (2.3 Kgf-m, 16.5 Lbf-ft)
  10. 45 N·m (4.5
    Kgf-m, 32.5 Lbf-ft)
  11. 75 N·m (7.5
    Kgf-m, 54.0 Lbf-ft)
  12. 55 N·m (5.5
    Kgf-m, 40.0 Lbf-ft)
Engine assembly removal
Before taking the engine out of the frame, wash the engine using a steam cleaner. Engine removal is sequentially explained in the following steps:  remove the side cowlings. Refer to “exter ...

Engine top side disassembly
It is unnecessary to remove the engine assembly from the frame when servicing the cylinder head cover and camshafts. Note before servicing the engine top side components (until camshaf ...

Other materials:

Lower light bulb
Turn the socket 1 counterclockwise and remove it. Turn the socket 2 counterclockwise and remove it.  Remove the bulb 3 from the socket. Caution Oil from your skin may damage the headlight bulb or shorten its life. Grasp the new bulb with a c ...

Tp sensor removal and installation
Refer to “throttle body disassembly and assembly” in section 1d . Removal Remove the throttle body. Refer to “throttle body removal and installation” in section 1d (page 1d- 10).  Remove the tp sensor (1) with the special tool. Special tool : 09930–11950 (torx wrench (5 mm)) ...

Ecm removal and installation
Removal Remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Disconnect the battery (–) lead wire.  Remove the tool set (1) and prop stay (2). Disconnect the hose clamp (3) (e-33 only) and starter relay (4). Remo ...

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