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Suzuki GSX-R 1000 Service Manual: Engine assembly installation

Install the engine in the reverse order of engine removal.

Pay attention to the following points:

Suzuki GSX-R. Engine assembly installation


Suzuki GSX-R. Engine assembly installation


Caution

be careful not to catch the wiring harness between the frame and the engine.

Suzuki GSX-R. Engine assembly installation


Tightening torque engine mounting thrust adjuster (a): 23 n·m (2.3 Kgf-m, 16.5 Lbf-ft)

Suzuki GSX-R. Engine assembly installation


Suzuki GSX-R. Engine assembly installation


Tightening torque engine mounting thrust adjuster lock-nut (b): 45 n·m (4.5 Kgf-m, 32.5 Lbf-ft)

Special tool (a): 09940–14990 (engine mounting
adjust wrench)

Suzuki GSX-R. Engine assembly installation


Suzuki GSX-R. Engine assembly installation


Note

the engine mounting nuts are self-locking.

Once the nuts have been removed, they are no longer of any use.

Suzuki GSX-R. Engine assembly installation


  1. Collar
  2. Engine mounting thrust adjuster
  3. Engine mounting thrust adjuster lock-nut
  4. Engine mounting bolt (220 mm)
  5. Engine mounting bolt (45 mm)
  6. Engine mounting bolt (55 mm)
  7. Engine mounting nut
  8. Engine mounting pinch bolt
  9. 23
    N·m (2.3 Kgf-m, 16.5 Lbf-ft)
  10. 45 N·m (4.5
    Kgf-m, 32.5 Lbf-ft)
  11. 75 N·m (7.5
    Kgf-m, 54.0 Lbf-ft)
  12. 55 N·m (5.5
    Kgf-m, 40.0 Lbf-ft)
Engine assembly removal
Before taking the engine out of the frame, wash the engine using a steam cleaner. Engine removal is sequentially explained in the following steps:  remove the side cowlings. Refer to “exter ...

Engine top side disassembly
It is unnecessary to remove the engine assembly from the frame when servicing the cylinder head cover and camshafts. Note before servicing the engine top side components (until camshaf ...

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Right handlebar
Engine stop switch 1 "" Position The ignition circuit is off. The engine cannot start or run. "" Position The ignition circuit is on and the engine can run. Front brake lever 2 Apply the front brake by squeezing the front brake lever towards the grip. The brake ligh ...

Front brake hose removal and installation
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