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Suzuki GSX-R 1000 Service Manual: Radiator / cooling fan motor removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Repair instructions / Radiator / cooling fan motor removal and installation

Removal

  1. Remove the inner under cowlings. Refer to “exterior parts removal and installation” in section 9d .
  2.  Drain engine coolant. Refer to “cooling system inspection” in section 0b .
  3.  Disconnect the reservoir tank inlet hose (1) and water air bleed hose (2).
  4.  Remove the radiator reservoir tank (3).

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


  1. Disconnect the radiator inlet hose (4).
  2.  Disconnect the cooling fan motor coupler (5).

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


  1. Remove the oil cooler (6) from the bracket.

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


  1. Remove the radiator assembly by removing the bolts.

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


Suzuki GSX-R. Radiator / cooling fan motor removal and installation


  1. Remove the radiator outlet hose (7) and cooling fan motor (8) from the radiator.

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


Installation

Install the radiator in the reverse order of removal. Pay attention to the following points:

: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)

Suzuki GSX-R. Installation


Radiator inspection and cleaning
Radiator hose inspection Refer to “cooling system inspection” in section 0b . Radiator inspection Inspect the radiator for water leaks. If any defects are found, replace the radiator with a new on ...

Water hose inspection
Inspect the water hoses in the following procedures:  remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Check the water hose ...

Other materials:

Specifications
Service data Brake unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Rear brake components” Reference: for the tightening torque of fastener not specified in this section, refer to “tightening torqu ...

Wiring harness routing diagram
Wiring harness no. 2 Tapping clamp : insert the clamp from the front side. Place the turn signal and position light couplers in front of the clamp. Steel clamp : clamp the wiring harness at the blue taping point. Bend the steel clamps to the front side. ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. “Front fork components” Special tool ...

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