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Suzuki GSX-R 1000 Service Manual: Radiator / cooling fan motor removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Repair instructions / Radiator / cooling fan motor removal and installation

Removal

  1. Remove the inner under cowlings. Refer to exterior parts removal and installation in section 9d .
  2.  Drain engine coolant. Refer to cooling system inspection in section 0b .
  3.  Disconnect the reservoir tank inlet hose (1) and water air bleed hose (2).
  4.  Remove the radiator reservoir tank (3).

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


  1. Disconnect the radiator inlet hose (4).
  2.  Disconnect the cooling fan motor coupler (5).

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


  1. Remove the oil cooler (6) from the bracket.

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


  1. Remove the radiator assembly by removing the bolts.

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


Suzuki GSX-R. Radiator / cooling fan motor removal and installation


  1. Remove the radiator outlet hose (7) and cooling fan motor (8) from the radiator.

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


Installation

Install the radiator in the reverse order of removal. Pay attention to the following points:

: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Suzuki GSX-R. Installation


Radiator inspection and cleaning
Radiator hose inspection Refer to cooling system inspection in section 0b . Radiator inspection Inspect the radiator for water leaks. If any defects are found, replace the radiator with a new on ...

Water hose inspection
Inspect the water hoses in the following procedures:  remove the side cowlings. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Check the water hose ...

Other materials:

Gearshift lever construction
Gearshift lever bracket Gearshift lever shaft Washer Snap ring Gearshift lever Footrest top surface 65 75 Mm (2.6 3.0 In) 28 Nm (2.8 Kgf-m, 20.0 Lbf-ft) 40 Nm (4.0 Kgf-m, 29.0 Lbf-ft) Apply grease. Grease. ...

Body frame construction
Frame Seat rail Seat rail bolt Collar Engine mounting thrust adjuster Engine mounting thrust adjuster lock-nut Engine mounting pinch bolt 50 Nm (5.0 Kgf-m, 36.0 Lbf-ft) 23 Nm (2.3 Kgf-m, 16.5 Lbf-ft) 45 Nm (4.5 Kgf-m, 32. ...

Open circuit check
Possible causes for the open circuit are as follows. As the cause can exist in the connector/coupler or terminal, they need to be checked carefully.  Loose connection of connector/coupler.  Poor contact of terminal (due to dirt, corrosion or rust, poor contact tension, entry of f ...

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