Suzuki GSX-R 1000 Service Manual: Radiator / cooling fan motor removal and installation
Removal
- Remove the inner under cowlings. Refer to “exterior parts removal and installation” in section 9d .
- Drain engine coolant. Refer to “cooling system inspection” in section 0b .
- Disconnect the reservoir tank inlet hose (1) and water air bleed hose (2).
- Remove the radiator reservoir tank (3).
- Disconnect the radiator inlet hose (4).
- Disconnect the cooling fan motor coupler (5).
- Remove the oil cooler (6) from the bracket.
- Remove the radiator assembly by removing the bolts.
- Remove the radiator outlet hose (7) and cooling fan motor (8) from the radiator.
Installation
Install the radiator in the reverse order of removal. Pay attention to the following points:
- install the radiator and oil cooler to their bracket. Refer to “radiator inspection and cleaning” .
- Apply thread lock to the reservoir tank bolt and tighten it securely.
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
- Connect the radiator hoses securely. Refer to “water hose routing diagram” .
- Pour engine coolant. Refer to “cooling system inspection” in section 0b .
- Bleed air from the cooling circuit. Refer to “cooling system inspection” in section 0b .
Radiator inspection and cleaning
Radiator hose inspection
Refer to “cooling system inspection” in section 0b .
Radiator inspection
Inspect the radiator for water leaks. If any defects are
found, replace the radiator with a new on ...
Water hose inspection
Inspect the water hoses in the following procedures:
remove the side cowlings. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Check the water hose ...
Other materials:
Rear suspension inspection
Inspect rear suspension
every 12 000 km (7 500 miles, 24 months)
Inspect the rear shock absorber for oil leakage and
check that there is no play in the swingarm.
Replace any defective parts, if necessary. Refer to “rear shock absorber removal
and installation” in section 2c , “cushion lever ...
Water pump removal and installation
Removal
Note
before draining engine oil and engine coolant, inspect engine oil and
coolant leakage between the water pump and crankcase. If engine oil is
leaking, visually inspect the oil seal and o-ring. If engine coolant is
leaking, visually inspect the mechanical seal and s ...
Rear lighting system construction
License plate light assembly
Reflex reflector (e-03, 28, 33 only)
Clamp
: clamp the license plate light lead wire
so as not to be slack.
Rear combination light
Rear turn signal light assembly (lh/rh)
5
N·m (0.5 Kgf-m, 3.5 Lbf-ft)
1.8 N·m
...