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Suzuki GSX-R 1000 Service Manual: Radiator / cooling fan motor removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Repair instructions / Radiator / cooling fan motor removal and installation

Removal

  1. Remove the inner under cowlings. Refer to “exterior parts removal and installation” in section 9d .
  2.  Drain engine coolant. Refer to “cooling system inspection” in section 0b .
  3.  Disconnect the reservoir tank inlet hose (1) and water air bleed hose (2).
  4.  Remove the radiator reservoir tank (3).

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


  1. Disconnect the radiator inlet hose (4).
  2.  Disconnect the cooling fan motor coupler (5).

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


  1. Remove the oil cooler (6) from the bracket.

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


  1. Remove the radiator assembly by removing the bolts.

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


Suzuki GSX-R. Radiator / cooling fan motor removal and installation


  1. Remove the radiator outlet hose (7) and cooling fan motor (8) from the radiator.

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


Installation

Install the radiator in the reverse order of removal. Pay attention to the following points:

: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)

Suzuki GSX-R. Installation


Radiator inspection and cleaning
Radiator hose inspection Refer to “cooling system inspection” in section 0b . Radiator inspection Inspect the radiator for water leaks. If any defects are found, replace the radiator with a new on ...

Water hose inspection
Inspect the water hoses in the following procedures:  remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Check the water hose ...

Other materials:

Front brake caliper disassembly and assembly
Refer to “front brake caliper removal and installation” . Note the right and left calipers are installed symmetrically and therefore the disassembly procedure for one side is the same as that for the other side. Disassembly Remove the brake pads (1) and spring from the ...

Fuel
Your motorcycle requires premium unleaded gasoline with a minimum pump octane rating of 90 ((r+m)/2 method). In some areas, the only fuels that are available are oxygenated fuels. Oxygenated fuels which meet the minimum octane requirement and the requirements described below may be used i ...

Cylinder head related parts inspection
Refer to “cylinder head disassembly and assembly” . Cylinder head distortion Decarbonize the combustion chambers.  Check the gasket surface of the cylinder head for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If readings exceed the ...

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