Suzuki GSX-R 1000 Service Manual: Radiator / cooling fan motor removal and installation
Removal
- Remove the inner under cowlings. Refer to “exterior parts removal and installation” in section 9d .
- Drain engine coolant. Refer to “cooling system inspection” in section 0b .
- Disconnect the reservoir tank inlet hose (1) and water air bleed hose (2).
- Remove the radiator reservoir tank (3).
- Disconnect the radiator inlet hose (4).
- Disconnect the cooling fan motor coupler (5).
- Remove the oil cooler (6) from the bracket.
- Remove the radiator assembly by removing the bolts.
- Remove the radiator outlet hose (7) and cooling fan motor (8) from the radiator.
Installation
Install the radiator in the reverse order of removal. Pay attention to the following points:
- install the radiator and oil cooler to their bracket. Refer to “radiator inspection and cleaning” .
- Apply thread lock to the reservoir tank bolt and tighten it securely.
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
- Connect the radiator hoses securely. Refer to “water hose routing diagram” .
- Pour engine coolant. Refer to “cooling system inspection” in section 0b .
- Bleed air from the cooling circuit. Refer to “cooling system inspection” in section 0b .
Radiator inspection and cleaning
Radiator hose inspection
Refer to “cooling system inspection” in section 0b .
Radiator inspection
Inspect the radiator for water leaks. If any defects are
found, replace the radiator with a new on ...
Water hose inspection
Inspect the water hoses in the following procedures:
remove the side cowlings. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Check the water hose ...
Other materials:
Short circuit check (wire harness to ground)
Disconnect the negative (–) cable from the battery.
Disconnect the connectors/couplers at both ends of
the circuit to be checked.
Note
if the circuit to be checked branches to other
parts as shown, disconnect all connectors/
couplers of those parts. Otherwise, diagnos ...
Front brake hose removal and installation
Removal
Drain brake fluid. Refer to “brake fluid replacement” .
2) Remove the front brake hoses as shown in the front brake hose routing
diagram. Refer to “front brake hose routing diagram” .
Installation
Caution
the seal washers should be replaced with the
new ones to pr ...
Pair system inspection
Pair hose
Lift and support the fuel tank with the prop stay.
Refer to “fuel tank removal and installation” in section 1g .
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Inspect the pair hoses for wear or damage. If it is worn or da ...