Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Radiator / cooling fan motor removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Repair instructions / Radiator / cooling fan motor removal and installation

Removal

  1. Remove the inner under cowlings. Refer to “exterior parts removal and installation” in section 9d .
  2.  Drain engine coolant. Refer to “cooling system inspection” in section 0b .
  3.  Disconnect the reservoir tank inlet hose (1) and water air bleed hose (2).
  4.  Remove the radiator reservoir tank (3).

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


  1. Disconnect the radiator inlet hose (4).
  2.  Disconnect the cooling fan motor coupler (5).

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


  1. Remove the oil cooler (6) from the bracket.

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


  1. Remove the radiator assembly by removing the bolts.

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


Suzuki GSX-R. Radiator / cooling fan motor removal and installation


  1. Remove the radiator outlet hose (7) and cooling fan motor (8) from the radiator.

Suzuki GSX-R. Radiator / cooling fan motor removal and installation


Installation

Install the radiator in the reverse order of removal. Pay attention to the following points:

: Thread lock cement
99000–32110 (thread lock cement super “1322” or equivalent)

Suzuki GSX-R. Installation


Radiator inspection and cleaning
Radiator hose inspection Refer to “cooling system inspection” in section 0b . Radiator inspection Inspect the radiator for water leaks. If any defects are found, replace the radiator with a new on ...

Water hose inspection
Inspect the water hoses in the following procedures:  remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Check the water hose ...

Other materials:

Water pump removal and installation
Removal Note before draining engine oil and engine coolant, inspect engine oil and coolant leakage between the water pump and crankcase. If engine oil is leaking, visually inspect the oil seal and o-ring. If engine coolant is leaking, visually inspect the mechanical seal and s ...

Radiator reservoir tank inspection
Inspect the radiator reservoir tank in the following procedures:  remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .  Inspect the radiator reservoir tank (1) for leaks. If any defects are found, replace the radiator reservoir tank ...

Sds check
Using sds, sample the data at the time of new and periodic vehicle inspections. After saving the sampled data in the computer, file them by model and by user. The periodically filed data help improve the accuracy of troubleshooting since they can indicate the condition of vehicle function ...

© 2011-2020 Copyright www.suzukigsxr.org