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Suzuki GSX-R 1000 Service Manual: Crankshaft thrust clearance inspection and selection

Suzuki GSX-R 1000 Service Manual / Engine / Engine mechanical / Repair instructions / Crankshaft thrust clearance inspection and selection

Refer to engine bottom side disassembly (page 1d- 49).

Refer to engine bottom side assembly .

Inspection

  1. With the crankshafts right-side and left-side thrust bearings inserted into the upper crankcase.
  2.  Measure the thrust clearance a between the leftside thrust bearing and crankshaft using the thickness gauge. If the thrust clearance exceeds the standard range, adjust the thrust clearance.
Note

pull the crankshaft to the left (generator side) so that there is no clearance on the right-side thrust bearing.

Special tool : 0990020803 (thickness gauge)


Crankshaft thrust clearance a standard: 0.060 0.110 Mm (0.0024 0.0043 In)

Suzuki GSX-R. Inspection


  1. Right-side thrust bearing
  2. Left-side thrust bearing
  3. Front side
  4. Left side

Suzuki GSX-R. Inspection


Selection

  1. Remove the right-side thrust bearing and measure its thickness using the micrometer. If the thickness of the right-side thrust bearing is below standard, replace it with a new bearing and measure the thrust clearance again, as described in inspection 1) and 2).

Special tool (a): 0990020205 (micrometer (0 25
mm))

Right-side thrust bearing thickness standard: 2.420 2.440 Mm (0.0953 0.0961 In)

Suzuki GSX-R. Selection


  1. If the right-side thrust bearing is within the standard range, reinsert the right-side thrust bearing and remove the left-side thrust bearing.
  2.  With the left-side thrust bearing removed, measure the clearance a using the thickness gauge as shown.

Special tool (b): 0990020803 (thickness gauge)


Suzuki GSX-R. Selection


  1. Select a left-side thrust bearing from the selection table.
Note

right-side thrust bearing has the same specification as the green (12228-48b00-0e0) of left-side thrust bearing.

Thrust bearing selection table

Suzuki GSX-R. Thrust bearing selection table


Suzuki GSX-R. Thrust bearing selection table


  1. Color code
  1. After selecting a left-side thrust bearing, install it and then measure the thrust clearance again.
Crankshaft journal bearing inspection and selection
Refer to engine bottom side disassembly (page 1d- 49). Refer to engine bottom side assembly . Inspection Inspect each upper and lower crankcase bearing for any damage. Set ...

Specifications
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Other materials:

Camshaft sprocket
Inspect the camshaft sprocket in the following procedures:  remove the intake and exhaust camshafts. Refer to engine top side disassembly .  Inspect the teeth of each camshaft sprocket for wear or damage. If they are worn or damaged, replace the sprocket/ camshaft assembl ...

Generator removal and installation
Removal Drain engine oil. Refer to engine oil and filter replacement in section 0b .  Remove the left side cowling. Refer to exterior parts removal and installation in section 9d .  Disconnect the generator coupler (1). Remove the generator cover (2). ...

Oil pump inspection
Inspect the oil pump in the following procedures:  remove the oil pump. Refer to oil pump removal and installation .  Rotate the oil pump by hand and check that it moves smoothly. If it does not move smoothly, replace the oil pump assembly. Caution do not attempt t ...

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