Suzuki GSX-R 1000 Service Manual: Special tools and equipment

Specifications

Service data Fi sensors Tightening torque specifications Reference: for the tightening torque of fastener not specified in this section, refer to “tightening torque list” in section 0c . ...

Engine mechanical

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Other materials:

Clutch cable removal and installation
Removal Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Disconnect the clutch cable from the clutch lever. Refer to “handlebar removal and installation” in section 6b .  Remove the clutch cable as shown in the throttle cable ro ...

Gearshift shaft / gearshift cam plate removal and installation
Removal Remove the engine sprocket cover. Refer to “engine sprocket removal and installation” in section 3a .  Remove the clutch components. Refer to “clutch removal” in section 5c .  Remove the snap ring (1) and washer (2) from the gearshift shaft. Special tool : 09900–06 ...

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...