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Suzuki GSX-R 1000 Service Manual: Precautions

Precautions for driveline / axle

Refer to general precautions in section 00 (page 00-1).

Never inspect or
adjust the drive chain while the engine is running.

 

Caution

  •  do not use trichloroethylene, gasoline or such similar solvent. These fluids will damage the o-rings of the drive chain.
  •  Clean the drive chain with a spray-type chain cleaner and blow dry with compressed air. If the drive chain cannot be cleaned with a spray cleaner, it may be necessary to use a kerosine. Always follow the chemical manufacturers instructions on proper use, handling and storage.
  •  Lubricate the drive chain with a heavy weight motor oil. Wipe off any excess oil or chain lubricant.

    Do not use any oil sold commercially as drive chain oil. Such oil can damage the o-rings.

  •  The standard drive chain is did 50vaz. Suzuki recommends to use this standard drive chain as a replacement.
Driveline / axle
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Drive chain / drive train / drive shaft
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Other materials:

Water pump related parts inspection
Refer to water pump disassembly and assembly . Mechanical seal Visually inspect the mechanical seal for damage, with particular attention given to the sealing face. Replace the mechanical seal that shows indications of leakage. Oil seal Visually inspect the oil seal for damage, with p ...

Swingarm related parts inspection
Refer to swingarm removal and installation (page 2c- 9). Spacers Remove the collar and spacer from the swingarm.  Inspect the collars and spacer for wear and damage. If any defects are found, replace them with new ones. Chain buffer Inspect the chain buffer for wear and ...

Balancer shaft disassembly and assembly
Refer to engine bottom side disassembly (page 1d- 49). Refer to engine bottom side assembly . Disassembly Remove the balancer shaft. Refer to engine bottom side disassembly .  Remove the washers, balancer gear and dampers from the shaft. Assembly Assembly is in the re ...

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