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Suzuki GSX-R 1000 Service Manual: Precautions

Precautions for driveline / axle

Refer to general precautions in section 00 (page 00-1).

Never inspect or
adjust the drive chain while the engine is running.

 

Caution

  •  do not use trichloroethylene, gasoline or such similar solvent. These fluids will damage the o-rings of the drive chain.
  •  Clean the drive chain with a spray-type chain cleaner and blow dry with compressed air. If the drive chain cannot be cleaned with a spray cleaner, it may be necessary to use a kerosine. Always follow the chemical manufacturers instructions on proper use, handling and storage.
  •  Lubricate the drive chain with a heavy weight motor oil. Wipe off any excess oil or chain lubricant.

    Do not use any oil sold commercially as drive chain oil. Such oil can damage the o-rings.

  •  The standard drive chain is did 50vaz. Suzuki recommends to use this standard drive chain as a replacement.
Driveline / axle
...

Drive chain / drive train / drive shaft
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Other materials:

Gearshift shaft / gearshift cam plate removal and installation
Removal Remove the engine sprocket cover. Refer to engine sprocket removal and installation in section 3a .  Remove the clutch components. Refer to clutch removal in section 5c .  Remove the snap ring (1) and washer (2) from the gearshift shaft. Special tool : 0990006 ...

Oil pump inspection
Inspect the oil pump in the following procedures:  remove the oil pump. Refer to oil pump removal and installation .  Rotate the oil pump by hand and check that it moves smoothly. If it does not move smoothly, replace the oil pump assembly. Caution do not attempt t ...

Voltage check
If voltage is supplied to the circuit being checked, voltage check can be used as circuit check.  With all connectors/couplers connected and voltage applied to the circuit being checked, measure voltage between each terminal and body ground.  If measurements were taken as shown ...

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