Suzuki GSX-R 1000 Service Manual: Precautions

Suzuki GSX-R 1000 Service Manual / Driveline / axle / Precautions

Precautions for driveline / axle

Refer to “general precautions” in section 00 (page 00-1).

Never inspect or
adjust the drive chain while the engine is running.

Caution

do not use trichloroethylene, gasoline or such similar solvent. These fluids will damage the o-rings of the drive chain.
Clean the drive chain with a spray-type chain cleaner and blow dry with compressed air. If the drive chain cannot be cleaned with a spray cleaner, it may be necessary to use a kerosine. Always follow the chemical manufacturer’s instructions on proper use, handling and storage.
Lubricate the drive chain with a heavy weight motor oil. Wipe off any excess oil or chain lubricant.

Do not use any oil sold commercially as “drive chain oil”. Such oil can damage the o-rings.
The standard drive chain is did 50vaz. Suzuki recommends to use this standard drive chain as a replacement.

Driveline / axle

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Drive chain / drive train / drive shaft

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Other materials:

Conrod and crankshaft inspection
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Conrod small end I.D. Measure the conrod small end inside diameter using the small bore gauge. If the conrod small end inside diameter exceeds the service limit, replace the conrod. Special ...

Valve clearance inspection and adjustment
Inspect valve clearance initially every 24 000 km (14 500 miles, 48 months) Inspection Valve clearance adjustment must be checked and adjusted, a) at the time of periodic inspection, b) when the valve mechanism is serviced, and c) when the camshafts are removed for servicing. Lift an ...

Air cleaner box removal and installation
Removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9). Remove the air cleaner box cover. Refer to “air cleaner element removal and installation” . Remove the air cleaner mounting bolt. Remove the air clea ...