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Suzuki GSX-R 1000 Service Manual: Precautions

Precautions for driveline / axle

Refer to “general precautions” in section 00 (page 00-1).

Never inspect or
adjust the drive chain while the engine is running.

 

Caution

  •  do not use trichloroethylene, gasoline or such similar solvent. These fluids will damage the o-rings of the drive chain.
  •  Clean the drive chain with a spray-type chain cleaner and blow dry with compressed air. If the drive chain cannot be cleaned with a spray cleaner, it may be necessary to use a kerosine. Always follow the chemical manufacturer’s instructions on proper use, handling and storage.
  •  Lubricate the drive chain with a heavy weight motor oil. Wipe off any excess oil or chain lubricant.

    Do not use any oil sold commercially as “drive chain oil”. Such oil can damage the o-rings.

  •  The standard drive chain is did 50vaz. Suzuki recommends to use this standard drive chain as a replacement.
Driveline / axle
...

Drive chain / drive train / drive shaft
...

Other materials:

Balancer shaft disassembly and assembly
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Disassembly Remove the balancer shaft. Refer to “engine bottom side disassembly” .  Remove the washers, balancer gear and dampers from the shaft. Assembly Assembly is in the re ...

Specifications
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Transmission related parts inspection
Refer to “transmission removal” , “transmission installation”  and “countershaft gear / driveshaft gear disassembly and assembly” . Gearshift fork to groove clearance Note the clearance for each gearshift fork plays an important role in the smoothness and positiveness of the ...

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