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Suzuki GSX-R 1000 Service Manual: Special tools and equipment

Recommended service material

Suzuki GSX-R. Recommended service material


Note

required service material is also described in the following.

Front brake master cylinder components  rear brake master cylinder components  rear brake pedal construction

Special tool

Suzuki GSX-R. Special tool


Specifications
Service data Brake unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. Front brake hose routing diagram  ...

Front brakes
...

Other materials:

Starter relay inspection
Inspect the starter relay in the following procedures:  remove the starter relay. Refer to starter relay removal and installation .  Apply 12 v to a and b terminals and check for continuity between the positive and negative terminals using the multi-circuit tester. If th ...

Engine bottom side assembly
Assemble the engine bottom side in the reverse order of disassembly. Pay attention to the following points: Note apply engine oil to each running and sliding part before reassembling. Breather oil return plate When installing the breather oil return plate (1), apply thread loc ...

Clutch adjustment
Clutch cable play should be 1 0 - 15 mm (0.4 - 0.6 In) measured at the clutch lever end. Adjust clutch cable play according to the following procedure: Minor adjustment Turn the clutch cable adjuster 1 to provide the specified play. Major adjustment Turn in the adjuster 1 all the ...

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