Suzuki GSX-R 1000 Service Manual: Regulated voltage inspection

Suzuki GSX-R 1000 Service Manual / Engine / Charging system / Repair instructions / Regulated voltage inspection

Inspect the regulated voltage in the following procedures:

remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
Start the engine and keep it running at 5 000 r/min with the dimmer switch turned hi position.
Measure the dc voltage between the battery (+) and (–) terminals using the multi-circuit tester. If the voltage is not within the specified value, inspect the generator and regulator/rectifier. Refer to “generator inspection” and “regulator / rectifier inspection” .

Note

when making this test, be sure that the battery is in fully charged condition.

Special tool (a): 09900–25008 (multi circuit
tester set)

Tester knob indication voltage ( )

Regulated voltage (charging output) standard: 14.0 – 15.5 V at 5 000 r/min

Suzuki GSX-R. Regulated voltage inspection

Install the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).

Battery current leakage inspection

Inspect the battery current leakage in the following procedures: turn the ignition switch off. Remove the front seat. Refer to “exterior parts removal and installation” in section ...

Generator inspection

Generator coil resistance Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d . Disconnect the generator coupler (1). Measure the re ...

Other materials:

Cushion rod inspection
Refer to “cushion rod removal and installation” . Collar and spacer Remove the collar and spacer from the cushion rod. Inspect the collar and spacer for any flaws or other damage. If any defects are found, replace it with a new one. Cushion rod bearing Insert the collar a ...

Transmission components
2Nd drive gear 6Th drive gear 3Rd/4th drive gear 5Th drive gear Countershaft/1st drive gear Driveshaft 2Nd driven gear 6Th driven gear 3Rd driven gear 4Th driven gear 5Th driven gear 1St driven gear Gearshift cam stopper Gearshi ...

Engine top side assembly
Assemble the engine top side in the reverse order of disassembly. Pay attention to the following points: Cylinder head Install the dowel pins and a new cylinder head gasket (1) to the cylinder. Caution use a new gasket to prevent gas leakage. Place the cylinder head ...