Suzuki GSX-R 1000 Service Manual: Regulated voltage inspection

Suzuki GSX-R 1000 Service Manual / Engine / Charging system / Repair instructions / Regulated voltage inspection

Inspect the regulated voltage in the following procedures:

remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
Start the engine and keep it running at 5 000 r/min with the dimmer switch turned hi position.
Measure the dc voltage between the battery (+) and (–) terminals using the multi-circuit tester. If the voltage is not within the specified value, inspect the generator and regulator/rectifier. Refer to “generator inspection” and “regulator / rectifier inspection” .

Note

when making this test, be sure that the battery is in fully charged condition.

Special tool (a): 09900–25008 (multi circuit
tester set)

Tester knob indication voltage ( )

Regulated voltage (charging output) standard: 14.0 – 15.5 V at 5 000 r/min

Suzuki GSX-R. Regulated voltage inspection

Install the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).

Battery current leakage inspection

Inspect the battery current leakage in the following procedures: turn the ignition switch off. Remove the front seat. Refer to “exterior parts removal and installation” in section ...

Generator inspection

Generator coil resistance Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d . Disconnect the generator coupler (1). Measure the re ...

Other materials:

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

Front brake hose routing diagram
Hose clamp : clamp end should face downward. Stopper : after the brake hose union has contacted to the stopper, tighten the union bolt. Hose guide : pass the brake hose through the hose guide. Stopper : after positioning the clamp with the stopper ...

Water pump removal and installation
Removal Note before draining engine oil and engine coolant, inspect engine oil and coolant leakage between the water pump and crankcase. If engine oil is leaking, visually inspect the oil seal and o-ring. If engine coolant is leaking, visually inspect the mechanical seal and s ...