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Suzuki GSX-R 1000 Service Manual: Generator inspection

Generator coil resistance

  1. Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
  2.  Disconnect the generator coupler (1).

Suzuki GSX-R. Generator coil resistance


  1. Measure the resistance between the three lead wires.

    If the resistance is out of specified value, replace the stator with a new one. Also, check that the generator core is insulated properly.

Note

when making this test, be sure that the battery is in fully charged condition.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication resistance (Ω)

Generator coil resistance 0.12 . 0.6

Ω

¶ (W . W) ∞

Ω

¶ (w . Ground)

Suzuki GSX-R. Generator coil resistance


  1. Connect the generator coupler.
  2.  Install the left side cowling. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).

No-load performance

  1. Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
  2.  Disconnect the generator coupler (1).

Suzuki GSX-R. No-load performance


  1. Start the engine and keep it running at 5 000 r/min.
  2.  Using the multi-circuit tester, measure the voltage between three lead wires.

    If the tester reads under the specified value, replace the generator with a new one.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication voltage (~)

Generator no-load performance (when engine is cold) 85 v (ac) and more at 5 000 r/min

Suzuki GSX-R. No-load performance


  1. Connect the generator coupler.
  2.  Install the left side cowling. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
Regulated voltage inspection
Inspect the regulated voltage in the following procedures:  remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Start the engine ...

Generator removal and installation
Removal Drain engine oil. Refer to “engine oil and filter replacement” in section 0b .  Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d ...

Other materials:

Throttle body removal and installation
Removal Remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the air cleaner box. Refer to “air cleaner box removal and installation” .  Remove the clamps (1).  Disconnect the iap sensor (2) from the vacuum ...

Rear brake disc inspection
Brake disc thickness Check the brake disc for damage or cracks and measure the thickness using the micrometer. Replace the brake disc if the thickness is less than the service limit or if defect is found. Special tool (a): 09900–20205 (micrometer (0 – 25 mm)) Brake disc thickness service ...

Exhaust control system operation
The excs is operated by the signal supplied from the ecm. The open/close operation of the excv is performed by the excva which is controlled by the ecm by changing the current direction of the actuator motor. The position sensor (incorporated in the excva) detects the excva movement by measuri ...

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