Suzuki GSX-R 1000 Service Manual: Generator inspection
Generator coil resistance
- Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
- Disconnect the generator coupler (1).
- Measure the resistance between the three lead
wires.
If the resistance is out of specified value, replace the stator with a new one. Also, check that the generator core is insulated properly.
| Note when making this test, be sure that the battery is in fully charged condition. |
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication resistance (Ω)
Generator coil resistance 0.12 . 0.6
Ω
¶ (W . W) ∞
Ω
¶ (w . Ground)
- Connect the generator coupler.
- Install the left side cowling. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
No-load performance
- Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
- Disconnect the generator coupler (1).
- Start the engine and keep it running at 5 000 r/min.
- Using the multi-circuit tester, measure the voltage
between three lead wires.
If the tester reads under the specified value, replace the generator with a new one.
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication voltage (~)
Generator no-load performance (when engine is cold) 85 v (ac) and more at 5 000 r/min
- Connect the generator coupler.
- Install the left side cowling. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
Regulated voltage inspection
Inspect the regulated voltage in the following
procedures:
remove the front seat. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Start the engine ...
Generator removal and installation
Removal
Drain engine oil. Refer to “engine oil and filter replacement” in
section 0b .
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d ...
Other materials:
Oil jet inspection
Refer to “oil jet removal and installation” .
Oil jet
Make sure that the oil jets are not clogged. If they are
clogged, clean their oil passage using a wire of the
proper size and compressed air.
Piston cooling jet
Oil jet (for transmission)
Oil jet (for cam chain te ...
Thermostat removal and installation
Removal
Drain a small amount of engine coolant. Refer to “cooling system
inspection” in section 0b .
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Remove the thermostat cover (1).
Remove the thermostat ( ...
Evaporative emission control system
removal and installation (only for e-33)
Hose
removal
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Remove the frame cover assembly. Refer to “exterior parts removal and
installation” in section 9d .
Remove the evap hoses as shown in the evap canister h ...