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Suzuki GSX-R 1000 Service Manual: Generator inspection

Generator coil resistance

  1. Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
  2.  Disconnect the generator coupler (1).

Suzuki GSX-R. Generator coil resistance


  1. Measure the resistance between the three lead wires.

    If the resistance is out of specified value, replace the stator with a new one. Also, check that the generator core is insulated properly.

Note

when making this test, be sure that the battery is in fully charged condition.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication resistance (Ω)

Generator coil resistance 0.12 . 0.6

Ω

¶ (W . W) ∞

Ω

¶ (w . Ground)

Suzuki GSX-R. Generator coil resistance


  1. Connect the generator coupler.
  2.  Install the left side cowling. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).

No-load performance

  1. Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
  2.  Disconnect the generator coupler (1).

Suzuki GSX-R. No-load performance


  1. Start the engine and keep it running at 5 000 r/min.
  2.  Using the multi-circuit tester, measure the voltage between three lead wires.

    If the tester reads under the specified value, replace the generator with a new one.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication voltage (~)

Generator no-load performance (when engine is cold) 85 v (ac) and more at 5 000 r/min

Suzuki GSX-R. No-load performance


  1. Connect the generator coupler.
  2.  Install the left side cowling. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
Regulated voltage inspection
Inspect the regulated voltage in the following procedures:  remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Start the engine ...

Generator removal and installation
Removal Drain engine oil. Refer to “engine oil and filter replacement” in section 0b .  Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d ...

Other materials:

Air valve removal and installation
Removal Remove the wheel assembly. Refer to “front wheel assembly removal and installation”  and “rear wheel assembly removal and installation” .  Remove the tire. Refer to “tire removal and installation” . Remove the air valve (1) from the wheel. Installation Install th ...

Rear brake caliper removal and installation
Removal Remove the rear wheel. Refer to “rear wheel assembly removal and installation” in section 2d .  Drain brake fluid. Refer to “brake fluid replacement” in section 4a .  Remove the brake hose from the caliper by removing the union bolt (1) and catch the brake fluid in a ...

Front fork removal and installation
Note the right and left front forks are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side. Removal Remove the front wheel. Refer to “front wheel assembly removal and installation” in section 2d . ...

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