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Suzuki GSX-R 1000 Service Manual: Generator inspection

Generator coil resistance

  1. Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
  2.  Disconnect the generator coupler (1).

Suzuki GSX-R. Generator coil resistance


  1. Measure the resistance between the three lead wires.

    If the resistance is out of specified value, replace the stator with a new one. Also, check that the generator core is insulated properly.

Note

when making this test, be sure that the battery is in fully charged condition.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication resistance (Ω)

Generator coil resistance 0.12 . 0.6

Ω

¶ (W . W) ∞

Ω

¶ (w . Ground)

Suzuki GSX-R. Generator coil resistance


  1. Connect the generator coupler.
  2.  Install the left side cowling. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).

No-load performance

  1. Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
  2.  Disconnect the generator coupler (1).

Suzuki GSX-R. No-load performance


  1. Start the engine and keep it running at 5 000 r/min.
  2.  Using the multi-circuit tester, measure the voltage between three lead wires.

    If the tester reads under the specified value, replace the generator with a new one.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication voltage (~)

Generator no-load performance (when engine is cold) 85 v (ac) and more at 5 000 r/min

Suzuki GSX-R. No-load performance


  1. Connect the generator coupler.
  2.  Install the left side cowling. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
Regulated voltage inspection
Inspect the regulated voltage in the following procedures:  remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Start the engine ...

Generator removal and installation
Removal Drain engine oil. Refer to “engine oil and filter replacement” in section 0b .  Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d ...

Other materials:

Swingarm pivot boss removal and installation
Removal Remove the swingarm. Refer to “swingarm removal and installation” .  Remove the swingarm pivot boss nut (1). Note remove the swingarm pivot boss only when replacing it. Remove the swingarm pivot boss (2) by removing its set screws. Installatio ...

Windshield cleaning
Clean the windshield with soft cloth and warm water with mild detergent. If scratched, polish with a commercially available plastic polish. Replace the windshield if it becomes scratched or discolored so as to obstruct view. When replacing the windshield, use suzuki replacement windshield. ...

Component location
Electrical components location Ignition switch/immobilizer antenna Iat sensor Secondary fuel injector Primary fuel injector Iap sensor Evap system purge control solenoid valve Fuel pump relay Turn signal/side-stand relay Cooling fan relay Ect ...

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