Suzuki GSX-R 1000 Service Manual: Generator inspection
Generator coil resistance
- Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
- Disconnect the generator coupler (1).
- Measure the resistance between the three lead
wires.
If the resistance is out of specified value, replace the stator with a new one. Also, check that the generator core is insulated properly.
| Note when making this test, be sure that the battery is in fully charged condition. |
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication resistance (Ω)
Generator coil resistance 0.12 . 0.6
Ω
¶ (W . W) ∞
Ω
¶ (w . Ground)
- Connect the generator coupler.
- Install the left side cowling. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
No-load performance
- Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
- Disconnect the generator coupler (1).
- Start the engine and keep it running at 5 000 r/min.
- Using the multi-circuit tester, measure the voltage
between three lead wires.
If the tester reads under the specified value, replace the generator with a new one.
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication voltage (~)
Generator no-load performance (when engine is cold) 85 v (ac) and more at 5 000 r/min
- Connect the generator coupler.
- Install the left side cowling. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
Regulated voltage inspection
Inspect the regulated voltage in the following
procedures:
remove the front seat. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Start the engine ...
Generator removal and installation
Removal
Drain engine oil. Refer to “engine oil and filter replacement” in
section 0b .
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d ...
Other materials:
Gearshift shaft / gearshift cam plate removal
and installation
Removal
Remove the engine sprocket cover. Refer to “engine sprocket removal and
installation” in section 3a .
Remove the clutch components. Refer to “clutch removal” in section 5c .
Remove the snap ring (1) and washer (2) from the
gearshift shaft.
Special tool
: 09900–06 ...
Front seat
To remove the front seat.
Remove the bolts 1 (right and
left).
Raise the front end of the seat
and slide it forward.
To reinstall the seat, slide the seat
hooks into the seat hook retainers
on the frame and tighten the bolts
securely.
Warning
Failure to insta ...
Throttle cable routing diagram
Throttle cable no. 1
Throttle cable no. 2
Clutch cablev
Front brake hose
Pass
the throttle cables in front of the front brake hose.
Pass the
clutch cable above the right air intake pipe.
Clamp the
clutch cable at the white taping point and m ...