Suzuki GSX-R 1000 Service Manual: Foreword

Suzuki GSX-R 1000 Service Manual / Foreword

This manual contains an introductory description on the suzuki gsx-r1000 and procedures for its inspection/ service and overhaul of its main components.

Other information considered as generally known is not included.

Read the general information section to familiarize yourself with the motorcycle and its maintenance. Use this section as well as other sections to use as a guide for proper inspection and service.

This manual will help you know the motorcycle better so that you can assure your customers of fast and reliable service.

This manual has been prepared on the basis of the latest specifications at the time of publication. If modifications have been made since then, differences may exist between the content of this manual and the actual motorcycle.
Illustrations in this manual are used to show the basic principles of operation and work procedures. They may not represent the actual motorcycle exactly in detail.
This manual is written for persons who have enough knowledge, skills and tools, including special tools, for servicing suzuki motorcycles. If you do not have the proper knowledge and tools, ask your authorized suzuki motorcycle dealer to help you.

Inexperienced mechanics or mechanics without the proper tools and equipment may not be able to properly perform the services described in this manual.

Improper repair may result in injury to the mechanic and may render the motorcycle unsafe for the rider and passenger.

Suzuki GSX-R 1000 Service Manual

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Precautions

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Other materials:

DTC “c46” (p1657-h/l or p1658): excv actuator circuit malfunction
Detected condition Possible cause C46 The operation signal does not reach the excv actuator. Excva position sensor voltage low or high 0.14 V ≤ Sensor voltage < 4.9 V (without the above range) excva can not operate properly. Excva ...

Rear brake pedal removal and installation
Removal Remove the master cylinder assembly. Refer to “rear brake master cylinder assembly removal and installation” . Disconnect the rear brake light switch lead wire coupler. Refer to “rear brake light switch inspection” . Remove the rear brake pedal as shown in the rear ...

Cylinder head related parts inspection
Refer to “cylinder head disassembly and assembly” . Cylinder head distortion Decarbonize the combustion chambers. Check the gasket surface of the cylinder head for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If readings exceed the ...