Suzuki GSX-R 1000 Service Manual: Fuel pressure inspection
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Inspect the fuel pressure in the following procedures:
- lift and support the fuel tank. Refer to “fuel tank removal and installation” .
- Place a rag under the fuel feed hose (1) and remove the fuel feed hose.
- Install the special tools between the fuel pump and fuel delivery pipe.
Special tool
(a): 09940–40211 (fuel pressure
gauge
adapter)
(b): 09940–40220 (fuel pressure
gauge
attachment)
(c): 09915–77331 (oil pressure gauge
(1000
kpa))
(d): 09915–74521 (adapter hose)
- Turn the ignition on and check for fuel pressure.
Fuel pressure approx. 300 Kpa (3.0 Kgf/cm2, 43 psi)
If the fuel pressure is lower than the specification, check for the followings:
- fuel hose leakage
- clogged fuel filter
- pressure regulator
- Fuel pump
If the fuel pressure is higher than the specification, check for the followings:
- fuel pump
- pressure regulator
- Remove the special tools.
 Before
removing the special tools, turn the ignition switch off and release the fuel pressure slowly. |
- Reinstall the fuel tank. Refer to “fuel tank removal and installation” .
| Note connect the fuel feed hose to the fuel pump until it locks securely (a click is heard). |
Fuel pump inspection
Turn the ignition switch on and check that the fuel pump
operates for a few seconds.
If the fuel pump motor does not make operating sound, inspect the fuel pump
circuit connections or inspect th ...
Other materials:
Piston and piston ring inspection
Refer to “piston ring removal and installation” .
Piston diameter
Measure the piston diameter using the micrometer at 15
mm (0.6 In) “a” from the skirt end. If the piston diameter
is less than the service limit, replace the piston.
Special tool
(a): 09900–20203 (micrometer (50 –
75 mm))
Pis ...
Show data when trouble (displaying data at
the time of DTC)
Use of sds
Ecm stores the engine and driving conditions (in the form of data as shown in
the figure) at the moment of the
detection of a malfunction in its memory. This data is called “show data when
trouble”.
Therefore, it is possible to know engine and driving conditions (e.G., Whether
...
Cooling fan inspection
Cooling fan operating temperature
standard
(on → off): approx. 100 ?‹C (212 ƒ‹f)
(off → on): approx. 105 ?‹C (221 ƒ‹f)
Inspect the cooling fan in the following procedures:
disconnect the cooling fan motor coupler (1).
Test the cooling fan motor for load ...