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Suzuki GSX-R 1000 Service Manual: Fuel pressure inspection


  • Keep away from fire or spark.
  • Spilled gasoline should be wiped off immediately.
  • Work in a well-ventilated area.

Inspect the fuel pressure in the following procedures:

  1.  lift and support the fuel tank. Refer to fuel tank removal and installation .
  2.  Place a rag under the fuel feed hose (1) and remove the fuel feed hose.

Suzuki GSX-R. Fuel pressure inspection


  1. Install the special tools between the fuel pump and fuel delivery pipe.

Special tool (a): 0994040211 (fuel pressure
gauge adapter) (b): 0994040220 (fuel pressure
gauge attachment) (c): 0991577331 (oil pressure gauge
(1000 kpa)) (d): 0991574521 (adapter hose)


Suzuki GSX-R. Fuel pressure inspection


  1. Turn the ignition on and check for fuel pressure.

Fuel pressure approx. 300 Kpa (3.0 Kgf/cm2, 43 psi)

If the fuel pressure is lower than the specification, check for the followings:

If the fuel pressure is higher than the specification, check for the followings:

  1. Remove the special tools.
Before
removing the special tools, turn the ignition switch off and release the fuel pressure slowly.
  1. Reinstall the fuel tank. Refer to fuel tank removal and installation .
Note

connect the fuel feed hose to the fuel pump until it locks securely (a click is heard).

Repair instructions
...

Fuel pump inspection
Turn the ignition switch on and check that the fuel pump operates for a few seconds. If the fuel pump motor does not make operating sound, inspect the fuel pump circuit connections or inspect th ...

Other materials:

Cooling circuit inspection
Do not open the radiator cap when the engine is hot, as you may be injured by escaping hot liquid or vapor.  When removing the radiator cap tester, put a rag on the filler to prevent the engine coolant from spraying out. Inspect the cooling ...

Drive chain cleaning and lubricating
Clean and lubricate drive chain every 1 000 km (600 miles) Clean and lubricate the drive chain in the following procedures:  clean the drive chain with kerosine. If the drive chain tends to rust quickly, the intervals must be shortened. Caution do not use trichloroethyle ...

Specifications
Service data Wheel unit: mm (in) Tire Tightening torque specifications Note the specified tightening torque is described in the following. Front wheel components  front wheel assembly construction  rear wheel components  rear wheel assembly c ...

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