Suzuki GSX-R 1000 Service Manual: Fuel pressure inspection
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Inspect the fuel pressure in the following procedures:
- lift and support the fuel tank. Refer to “fuel tank removal and installation” .
- Place a rag under the fuel feed hose (1) and remove the fuel feed hose.
- Install the special tools between the fuel pump and fuel delivery pipe.
Special tool
(a): 09940–40211 (fuel pressure
gauge
adapter)
(b): 09940–40220 (fuel pressure
gauge
attachment)
(c): 09915–77331 (oil pressure gauge
(1000
kpa))
(d): 09915–74521 (adapter hose)
- Turn the ignition on and check for fuel pressure.
Fuel pressure approx. 300 Kpa (3.0 Kgf/cm2, 43 psi)
If the fuel pressure is lower than the specification, check for the followings:
- fuel hose leakage
- clogged fuel filter
- pressure regulator
- Fuel pump
If the fuel pressure is higher than the specification, check for the followings:
- fuel pump
- pressure regulator
- Remove the special tools.
 Before
removing the special tools, turn the ignition switch off and release the fuel pressure slowly. |
- Reinstall the fuel tank. Refer to “fuel tank removal and installation” .
| Note connect the fuel feed hose to the fuel pump until it locks securely (a click is heard). |
Fuel pump inspection
Turn the ignition switch on and check that the fuel pump
operates for a few seconds.
If the fuel pump motor does not make operating sound, inspect the fuel pump
circuit connections or inspect th ...
Other materials:
Fuel pump disassembly and assembly
Disassembly
Remove the fuel tank. Refer to “fuel tank removal and installation” .
Remove the fuel pump assembly (1) by removing its
mounting bolts diagonally.
Spilled gasoline should be wipe off
immediately.
Keep away from fire or spark.
Work in a wel ...
Corrosion prevention
It is important to take good care of
your motorcycle to protect it from
corrosion and keep it looking new
for years to come.
Important information about
corrosion
Common causes of corrosion
Accumulation of road salt, dirt,
moisture, or chemicals in hardto-
reach areas.
Chipping ...
Throttle cable play inspection and adjustment
Inspect throttle cable play
initially at 1 000 km (600 miles, 2 months) and every
6 000 km (4 000 miles, 12 months) thereafter
Inspect and adjust the throttle cable play “a” as follows:
Throttle cable play “a”
2.0 – 4.0 Mm (0.08 – 0.16 In)
Remove the boot (1).
Loosen the lock-nu ...