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Suzuki GSX-R 1000 Service Manual: Fuel pressure inspection

  • Keep away from fire or spark.
  • Spilled gasoline should be wiped off immediately.
  • Work in a well-ventilated area.

Inspect the fuel pressure in the following procedures:

  1.  lift and support the fuel tank. Refer to fuel tank removal and installation .
  2.  Place a rag under the fuel feed hose (1) and remove the fuel feed hose.

Suzuki GSX-R. Fuel pressure inspection

  1. Install the special tools between the fuel pump and fuel delivery pipe.

Special tool (a): 0994040211 (fuel pressure
gauge adapter) (b): 0994040220 (fuel pressure
gauge attachment) (c): 0991577331 (oil pressure gauge
(1000 kpa)) (d): 0991574521 (adapter hose)

Suzuki GSX-R. Fuel pressure inspection

  1. Turn the ignition on and check for fuel pressure.

Fuel pressure approx. 300 Kpa (3.0 Kgf/cm2, 43 psi)

If the fuel pressure is lower than the specification, check for the followings:

If the fuel pressure is higher than the specification, check for the followings:

  1. Remove the special tools.
removing the special tools, turn the ignition switch off and release the fuel pressure slowly.
  1. Reinstall the fuel tank. Refer to fuel tank removal and installation .

connect the fuel feed hose to the fuel pump until it locks securely (a click is heard).

Repair instructions

Fuel pump inspection
Turn the ignition switch on and check that the fuel pump operates for a few seconds. If the fuel pump motor does not make operating sound, inspect the fuel pump circuit connections or inspect th ...

Other materials:

Oil jet inspection
Refer to oil jet removal and installation . Oil jet Make sure that the oil jets are not clogged. If they are clogged, clean their oil passage using a wire of the proper size and compressed air. Piston cooling jet Oil jet (for transmission) Oil jet (for cam chain te ...

Tire inspection
Inspect tire every 6 000 km (4 000 miles, 12 months) Tire tread condition Operating the motorcycle with excessively worn tires will decrease riding stability and consequently invite a dangerous situation. It is highly recommended to replace a tire when the remaining depth of tire tread reaches ...

Fuel level gauge inspection
Inspect the fuel level gauge in the following procedures:  remove the fuel pump. Refer to fuel pump disassembly and assembly in section 1g .  Measure the resistance at each fuel level gauge in float position. If the resistance is incorrect, replace fuel level gauge with a ne ...

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