Suzuki GSX-R 1000 Service Manual: Clutch lever position switch inspection
Inspect the clutch lever position switch in the following procedures:
- disconnect the clutch lever position switch lead wires (1).
- Inspect the clutch lever position switch for continuity
with the tester.
If any abnormality is found, replace the switch with a new one.
Special tool : 09900–25008 (multi circuit tester set)
Tester knob indication continuity ( )
Clutch lever position switch
- Connect the clutch lever position switch lead wires.
Clutch cable inspection
Refer to “clutch cable play inspection and adjustment” in section 0b .
Clutch cable removal and installation
Removal
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Disconnect the clutch cable from the clutch lever.
Refer to “handlebar removal ...
Other materials:
Piston and piston ring inspection
Refer to “piston ring removal and installation” .
Piston diameter
Measure the piston diameter using the micrometer at 15
mm (0.6 In) “a” from the skirt end. If the piston diameter
is less than the service limit, replace the piston.
Special tool
(a): 09900–20203 (micrometer (50 –
75 mm))
Pis ...
Oil pump removal and installation
Note
be careful not to drop any parts into the
crankcase.
Removal
Remove the oil pan, oil pressure regulator and oil strainer. Refer to
“oil pan / oil pressure regulator / oil strainer removal and installation” .
Remove the oil pump driven gear bolt (1).
Rem ...
Conrod crank pin bearing inspection and
selection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Inspection
Inspect the bearing surfaces for any signs of fusion,
pitting, burn or flaws. If any, replace them with a
specified set of bearings.
Place the plastigauge axially along ...