Suzuki GSX-R 1000 Service Manual: Clutch lever position switch inspection
Inspect the clutch lever position switch in the following procedures:
- disconnect the clutch lever position switch lead wires (1).
- Inspect the clutch lever position switch for continuity
with the tester.
If any abnormality is found, replace the switch with a new one.
Special tool : 09900–25008 (multi circuit tester set)
Tester knob indication continuity ( )
Clutch lever position switch
- Connect the clutch lever position switch lead wires.
Clutch cable inspection
Refer to “clutch cable play inspection and adjustment” in section 0b .
Clutch cable removal and installation
Removal
Remove the left side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Disconnect the clutch cable from the clutch lever.
Refer to “handlebar removal ...
Other materials:
Engine components removable with the
engine in place
Engine components which can be removed while the engine is installed on the
frame are as follows. For the installing
and removing procedures, refer to respective paragraphs describing each
component.
Center of engine
Item
Removal
Inspection
Installation
...
Clutch installation
Install the primary driven gear assembly (1).
Caution
if it is difficult to install the primary driven
gear, rotate the crankshaft.
Be sure to engage the oil pump drive
sprocket with the primary driven gear.
Install the spacer (2) and bea ...
Clutch adjustment
Clutch cable play should be 1 0 -
15 mm (0.4 - 0.6 In) measured at
the clutch lever end. Adjust clutch
cable play according to the following
procedure:
Minor adjustment
Turn the clutch cable adjuster 1
to provide the specified play.
Major adjustment
Turn in the adjuster 1 all the ...