Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Ignition coil inspection

Refer to “electrical components location” in section 0a .

Ignition coil primary peak voltage

  1. Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
  2. Disconnect all ignition coil. Refer to “ignition coil and spark plug removal and installation” .

Suzuki GSX-R. Ignition coil primary peak voltage


  1. Connect the new spark plugs to each ignition coil.
  2. Connect all the ignition coil lead wire couplers to the ignition coil respectively, and ground them on the cylinder head (each spark plug hole).
Caution

avoid grounding the spark plugs and suppling the electrical shock to the cylinder head cover (magnesium parts) to prevent the magnesium material from damage.

 

Note

be sure that all the spark plugs are connected properly and the battery used is in fully-charged condition.

Suzuki GSX-R. Ignition coil primary peak voltage


  1. New spark plug
  2. Contact
    the spark plug to the cylinder head.
  1. Insert the needle pointed probe to the lead wire coupler.
Caution

use the special tool to prevent the rubber of the water proof coupler from damage.

  1. Connect the multi-circuit tester with the peak voltage adaptor as follows.
Caution

before using the multi-circuit tester and peak voltage adaptor, refer to the appropriate instruction manual.

Special tool (a): 09900–25008 (multi circuit
tester set) (b): 09900–25009 (needle-point
probe set)

Tester knob indication: voltage (
)

Suzuki GSX-R. Ignition coil primary peak voltage


Suzuki GSX-R. Ignition coil primary peak voltage


Suzuki GSX-R. Ignition coil primary peak voltage


  1. Ecm
  2. Peak voltage adaptor
  3. New spark plug
  4. Ignition coil
  5. (+) Probe
  6. (–) Probe
  7. To engine stop switch
  1. Measure the ignition coil primary peak voltage in the following procedures:
Do not
touch the tester probes and spark plugs to prevent an electric shock while testing.
  1. Shift the transmission into neutral, turn the ignition switch on and grasp the clutch lever.
  2. press the starter button and allow the engine to crank for a few seconds, and then measure the ignition coil primary peak voltage.
  1. Repeat the b) procedure several times and measure the highest peak voltage.

    If the voltage is lower than standard range, inspect the ignition coil and the ckp sensor.

Ignition coil primary peak voltage 80 v and more

  1. After measuring the ignition coil primary peak voltage, reinstall the removed parts.

Ignition coil resistance

  1. Remove the ignition coil. Refer to “ignition coil and spark plug removal and installation” .
  2.  Measure the ignition coil for resistance in both primary and secondary coils. If the resistance is not within the standard range, replace the ignition coil with a new one.

Special tool (a): 09900–25008 (multi circuit
tester set)

Tester knob indication resistance (Ω)

Ignition coil resistance primary: 1.1 – 1.9 Ω ((+) terminal – (–) terminal) secondary: 6.4 – 9.6 KΩ (spark plug cap – (–) terminal)

Suzuki GSX-R. Ignition coil resistance


Suzuki GSX-R. Ignition coil resistance


  1. After measuring the ignition coil resistance, reinstall the removed parts.
Ignition coil and spark plug removal and installation
Removal The hot engine can burn you. Wait until the engine is cool enough to touch. Turn the ignition switch off.  Remove the air cleaner box. Refer to “air cleaner box ...

Ckp sensor inspection
Refer to “electrical components location” in section 0a . Ckp sensor peak voltage Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9). D ...

Other materials:

Rear brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit line “a” on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to “rear brake pad replacement” . Caution replace the brake pad as a set, otherwise braking performa ...

Front suspension adjustment
After installing the front fork, adjust the spring pre-load and two kinds of damping force as follows: Adjust the left and right front forks to the same setting. Spring pre-load adjustment Turn the spring pre-load adjuster (1) counterclockwise fully. From that position (softe ...

Rear brake pedal adjustment
The rear brake pedal position must be properly adjusted at all times or the disk brake pads will bear against the disk causing damage to the pads and to the disk surface. Adjust the brake pedal posit~ on in the following manner: Loosen lock nut 1, and turn the push rod 2 to locate t ...

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