Suzuki GSX-R 1000 Service Manual: Ignition coil and spark plug removal and installation
Removal
 The hot
engine can burn you. Wait until the engine is cool enough to touch. |
- Turn the ignition switch off.
- Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
- Disconnect the lead wire couplers (1).
| Caution disconnect the lead wire coupler before removing the ignition coil to avoid lead wire coupler damage. |
- Remove the ignition coils (2).
Caution
|
- Remove the spark plugs with the spark plug wrench.
Special tool
(a): 09930–10121 (spark plug wrench
set)
Installation
Install the spark plugs in the reverse order of removal.
Pay attention to the following points:
- screw the spark plugs into the cylinder head with fingers, and then tighten them to the specified torque.
| Caution do not cross thread or over tighten the spark plug, or such an operation will damage the aluminum threads of the cylinder head. |
Special tool
(a): 09930–10121 (spark plug wrench
set)
Tightening torque spark plug: 11 n·m (1.1 Kgf-m, 8.0 Lbf-ft)
- Install the ignition coil and connect their lead wire couplers.
| Caution do not hit the ignition coil with a plastic hammer when installing it. |
Spark plug inspection and cleaning
Refer to “spark plug inspection and cleaning” in section 0b .
Ignition coil inspection
Refer to “electrical components location” in section 0a .
Ignition coil primary peak voltage
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
D ...
Other materials:
Starter motor components
O-ring
Housing end (inside)
O-ring
Starter motor case
Armature
Housing end (outside)
10
N·m (1.0 Kgf-m, 7.0 Lbf-ft)
4 N·m (0.4
Kgf-m, 3.0 Lbf-ft)
5 N·m (0.5
Kgf-m, 3.5 Lbf-ft)
Apply grease to sliding
surface
Apply moly ...
Engine coolant solution
Use engine coolant that is com·
patible with an aluminum radiator,
mixed with distilled water at a
50:50 mixture ratio for engine
coolant solution. An engine coolant
mixture other than 50:50 can
affect cooling efficiency or rust
inhibiting performance.
Engine coolant
Engine coolant should b ...
Cushion rod removal and installation
Removal
Remove the right side cowling and side frame covers. Refer to “exterior
parts removal and installation” in section 9d .
Support the motorcycle with a jack to relieve load on
the cushion rod.
Remove the muffler chamber. Refer to “muffler / muffler chamber /
exhaust ...