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Suzuki GSX-R 1000 Service Manual: Ignition coil and spark plug removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Ignition system / Repair instructions / Ignition coil and spark plug removal and installation

Removal

The hot
engine can burn you.

Wait until the engine is cool enough to touch.

  1. Turn the ignition switch off.
  2.  Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .
  3.  Disconnect the lead wire couplers (1).

Suzuki GSX-R. Ignition coil and spark plug removal and installation


Caution

disconnect the lead wire coupler before removing the ignition coil to avoid lead wire coupler damage.

  1. Remove the ignition coils (2).
Caution

  •  do not pry up the ignition coil with a screwdriver or a bar to avoid its damage.
  •  Be careful not to drop the ignition coil to prevent short/open circuit.

Suzuki GSX-R. Ignition coil and spark plug removal and installation


  1. Remove the spark plugs with the spark plug wrench.

Special tool (a): 0993010121 (spark plug wrench
set)

Suzuki GSX-R. Ignition coil and spark plug removal and installation


Installation

Install the spark plugs in the reverse order of removal.

Pay attention to the following points:

Caution

do not cross thread or over tighten the spark plug, or such an operation will damage the aluminum threads of the cylinder head.

Special tool (a): 0993010121 (spark plug wrench
set)

Tightening torque spark plug: 11 nm (1.1 Kgf-m, 8.0 Lbf-ft)

Suzuki GSX-R. Ignition coil and spark plug removal and installation


Caution

do not hit the ignition coil with a plastic hammer when installing it.

Suzuki GSX-R. Ignition coil and spark plug removal and installation


Suzuki GSX-R. Ignition coil and spark plug removal and installation


Spark plug inspection and cleaning

Refer to spark plug inspection and cleaning in section 0b .

Repair instructions
...

Ignition coil inspection
Refer to electrical components location in section 0a . Ignition coil primary peak voltage Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d . D ...

Other materials:

Rear brake light switch inspection
Inspect the rear brake light switch in the following procedures:  lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- 9).  Disconnect the rear brake light switch lead wire coupler (1). Inspect the rear brake light swi ...

Location of parts
ciutch lever  left handlebar switches indicator lights tachometer ignition switch front brake fluid reservoir  right handlebar switches throttle grip  front brake lever  fuel tank cap front suspension spring pre-load and rebound damping force ...

Specifications
Tightening torque specifications Note the specified tightening torque is described in the following. Body frame construction  front footrest bracket construction  side-stand construction Reference: for the tightening torque of fastener not specified in this ...

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