Suzuki GSX-R 1000 Service Manual: Ignition coil and spark plug removal and installation
Removal
 The hot
engine can burn you. Wait until the engine is cool enough to touch. |
- Turn the ignition switch off.
- Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
- Disconnect the lead wire couplers (1).
| Caution disconnect the lead wire coupler before removing the ignition coil to avoid lead wire coupler damage. |
- Remove the ignition coils (2).
Caution
|
- Remove the spark plugs with the spark plug wrench.
Special tool
(a): 09930–10121 (spark plug wrench
set)
Installation
Install the spark plugs in the reverse order of removal.
Pay attention to the following points:
- screw the spark plugs into the cylinder head with fingers, and then tighten them to the specified torque.
| Caution do not cross thread or over tighten the spark plug, or such an operation will damage the aluminum threads of the cylinder head. |
Special tool
(a): 09930–10121 (spark plug wrench
set)
Tightening torque spark plug: 11 n·m (1.1 Kgf-m, 8.0 Lbf-ft)
- Install the ignition coil and connect their lead wire couplers.
| Caution do not hit the ignition coil with a plastic hammer when installing it. |
Spark plug inspection and cleaning
Refer to “spark plug inspection and cleaning” in section 0b .
Ignition coil inspection
Refer to “electrical components location” in section 0a .
Ignition coil primary peak voltage
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
D ...
Other materials:
Specifications
Service data
Thermostat + radiator + fan + coolant
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Water hose routing diagram” “water pump components” “water
pump construction”
Reference: for the tig ...
Side-stand construction
Frame
Side-stand bracket
Washer
Side-stand
50 N·m (5.0 Kgf-m,
36.0 Lbf-ft)
40 N·m
(4.0 Kgf-m, 29.0 Lbf-ft)
Apply grease to sliding
surface.
...
Precautions
Keep away from fire or spark.
During disassembling, use care to minimize spillage of
gasoline.
Spilled gasoline should be wiped off immediately.
Work in a well-ventilated area.
For e-33 models, drain fuel from the fuel tank before
...