Suzuki GSX-R 1000 Service Manual: Repair instructions

No spark or poor spark

Troubleshooting Note check that the transmission is in neutral and the engine stop switch is in the “run” position. Grasp the clutch lever. Check that the fuse is not blown and the b ...

Ignition coil and spark plug removal and installation

Removal The hot engine can burn you. Wait until the engine is cool enough to touch. Turn the ignition switch off.  Remove the air cleaner box. Refer to “air cleaner box ...

Other materials:

Clutch lifter pin inspection and adjustment
Refer to “clutch removal”  and “clutch installation” . Note when inspection and adjusting the clutch lifter pin, it is not necessary to install the clutch onto the countershaft. Inspect and adjust the clutch lifter pin in the following procedures:  assemble the ...

Valve guide replacement
Remove the cylinder head. Refer to “engine top side disassembly” .  Remove the valves. Refer to “cylinder head disassembly and assembly” .  Using the valve guide remover, drive the valve guide out toward the intake or exhaust camshaft side. Special tool (a): 09916–43211 (valve ...

Drive chain cleaning and oiling
Clean and oil the chain as follows:  Wash the chain with kerosene. Kerosene will lubricate and clean the chain. Warning Kerosene can be hazardous . Kerosene is flammable. Children or pets may be harmed from contact with kerosene. Keep flames and smoking mater ...