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Suzuki GSX-R 1000 Service Manual: Ignition switch removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Ignition system / Repair instructions / Ignition switch removal and installation

Removal

  1. Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .
  2.  Disconnect the ignition switch lead wire coupler (1).
  3.  Disconnect the immobilizer lead wire coupler (2).

    (For e-02, 19, 24, 51)

Suzuki GSX-R. Ignition switch removal and installation


  1. Remove the harness clamp (3).

Suzuki GSX-R. Ignition switch removal and installation


  1. Remove the ignition switch (4) with the special tools.

Special tool (a): 0993011920 (torx bit (jt40h))
(b): 0993011940 (torx bit holder)


Suzuki GSX-R. Ignition switch removal and installation


Installation

Install the ignition switch in the reverse order of removal.

Pay attention to the following points:

Caution

when reusing the ignition switch bolts, clean the threaded part and apply a thread lock to them.

Special tool (a): 0993011920 (torx bit (jt40h))
(b): 0993011940 (torx bit holder)


: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Suzuki GSX-R. Ignition switch removal and installation


Engine stop switch inspection
Inspect the engine stop switch in the following procedures:  turn the ignition switch off.  Remove the air cleaner box. Refer to air cleaner box removal and installation in secti ...

Drive mode selector inspection
Inspect the drive mode selector in the following procedures:  set up the sds tool. (Refer to the sds operation manual for further details.)  Turn the ignition switch on.  Cli ...

Other materials:

Ignition switch inspection
Inspect the ignition switch in the following procedures:  remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Disconnect the ignition switch lead wire coupler (1). Inspect the ignition switch for continuity with a tester. If ...

Front brake master cylinder components
Reservoir cap Plate Diaphragm Reservoir tank Master cylinder Dust boot Piston set Brake lever Brake lever pivot bolt Brake lever pivot bolt lock-nut Brake light switch Brake hose union bolt Brake hose 23 Nm (2.3 Kgf-m, ...

Specifications
Service data Valve + guide unit: mm (in) Camshaft + cylinder head unit: mm (in) Cylinder + piston + piston ring unit: mm (in) Conrod + crankshaft unit: mm (in) Balancer unit: mm (in) Oil pump Clutch unit: mm (in) Drive train unit: mm (in) except ratio ...

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