Suzuki GSX-R 1000 Service Manual: Ignition switch removal and installation
Removal
- Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
- Disconnect the ignition switch lead wire coupler (1).
- Disconnect the immobilizer lead wire coupler (2).
(For e-02, 19, 24, 51)
- Remove the harness clamp (3).
- Remove the ignition switch (4) with the special tools.
Special tool
(a): 09930–11920 (torx bit (jt40h))
(b): 09930–11940 (torx bit holder)
Installation
Install the ignition switch in the reverse order of removal.
Pay attention to the following points:
- tighten the ignition switch mounting bolts (1), right and left with the special tools.
| Caution when reusing the ignition switch bolts, clean the threaded part and apply a thread lock to them. |
Special tool
(a): 09930–11920 (torx bit (jt40h))
(b): 09930–11940 (torx bit holder)
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Engine stop switch inspection
Inspect the engine stop switch in the following
procedures:
turn the ignition switch off.
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in secti ...
Drive mode selector inspection
Inspect the drive mode selector in the following procedures:
set up the sds tool. (Refer to the sds operation manual for
further details.)
Turn the ignition switch on.
Cli ...
Other materials:
Tire condition and type
Tire condition and tire type affect
motorcycle performance. Cuts or
cracks in the tires can lead to tire
failure and loss of motorcycle
control. Worn tires are susceptible
to puncture failures and subsequent
loss of motorcycle control.
Tire wear also affects the tire profile,
changing moto ...
Starter button inspection
Inspect the starter button in the following procedures:
remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the right handlebar switch coupler (1).
Inspect the starter button for continuity with the
tester.
If ...
Regulated voltage inspection
Inspect the regulated voltage in the following
procedures:
remove the front seat. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Start the engine and keep it running at 5 000 r/min
with the dimmer switch turned hi position.
Measure the dc vo ...