Suzuki GSX-R 1000 Service Manual: Ignition switch removal and installation
Removal
- Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
- Disconnect the ignition switch lead wire coupler (1).
- Disconnect the immobilizer lead wire coupler (2).
(For e-02, 19, 24, 51)
- Remove the harness clamp (3).
- Remove the ignition switch (4) with the special tools.
Special tool
(a): 09930–11920 (torx bit (jt40h))
(b): 09930–11940 (torx bit holder)
Installation
Install the ignition switch in the reverse order of removal.
Pay attention to the following points:
- tighten the ignition switch mounting bolts (1), right and left with the special tools.
| Caution when reusing the ignition switch bolts, clean the threaded part and apply a thread lock to them. |
Special tool
(a): 09930–11920 (torx bit (jt40h))
(b): 09930–11940 (torx bit holder)
: Thread lock cement
99000–32110
(thread lock cement super “1322” or
equivalent)
Engine stop switch inspection
Inspect the engine stop switch in the following
procedures:
turn the ignition switch off.
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in secti ...
Drive mode selector inspection
Inspect the drive mode selector in the following procedures:
set up the sds tool. (Refer to the sds operation manual for
further details.)
Turn the ignition switch on.
Cli ...
Other materials:
DTC “c31” (p0705): gp switch circuit
malfunction
Detected condition and possible cause
Detected condition
Possible cause
No gear position switch voltage
Gp switch voltage is not within the following range.
Gp switch voltage > 0.6 V
Gp switch circuit open or short.
Gp switch malfunction.
...
Throttle cable play inspection and adjustment
Inspect throttle cable play
initially at 1 000 km (600 miles, 2 months) and every
6 000 km (4 000 miles, 12 months) thereafter
Inspect and adjust the throttle cable play “a” as follows:
Throttle cable play “a”
2.0 – 4.0 Mm (0.08 – 0.16 In)
Remove the boot (1).
Loosen the lock-nu ...
Ckp sensor inspection
Refer to “electrical components location” in section 0a .
Ckp sensor peak voltage
Lift and support the fuel tank. Refer to “fuel tank
removal and installation” in section 1g (page 1g-
9).
Disconnect the ckp sensor coupler (1).
Note
be sure that all of the couplers are connect ...