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Suzuki GSX-R 1000 Service Manual: Ignition switch removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Ignition system / Repair instructions / Ignition switch removal and installation

Removal

  1. Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .
  2.  Disconnect the ignition switch lead wire coupler (1).
  3.  Disconnect the immobilizer lead wire coupler (2).

    (For e-02, 19, 24, 51)

Suzuki GSX-R. Ignition switch removal and installation


  1. Remove the harness clamp (3).

Suzuki GSX-R. Ignition switch removal and installation


  1. Remove the ignition switch (4) with the special tools.

Special tool (a): 0993011920 (torx bit (jt40h))
(b): 0993011940 (torx bit holder)


Suzuki GSX-R. Ignition switch removal and installation


Installation

Install the ignition switch in the reverse order of removal.

Pay attention to the following points:

Caution

when reusing the ignition switch bolts, clean the threaded part and apply a thread lock to them.

Special tool (a): 0993011920 (torx bit (jt40h))
(b): 0993011940 (torx bit holder)


: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Suzuki GSX-R. Ignition switch removal and installation


Engine stop switch inspection
Inspect the engine stop switch in the following procedures:  turn the ignition switch off.  Remove the air cleaner box. Refer to air cleaner box removal and installation in secti ...

Drive mode selector inspection
Inspect the drive mode selector in the following procedures:  set up the sds tool. (Refer to the sds operation manual for further details.)  Turn the ignition switch on.  Cli ...

Other materials:

Special tools and equipment
Recommended service material Note required service material is also described in the following. Front brake master cylinder components  rear brake master cylinder components  rear brake pedal construction Special tool ...

Front brake components
Seal set Piston and seal set Brake pad spring Brake pad set Front brake disc 7.5 Nm (0.75 Kgf-m, 5.5 Lbf-ft) 15 Nm (1.5 Kgf-m, 11.0 Lbf-ft) 39 Nm (3.9 Kgf-m, 28.0 Lbf-ft) 18 Nm (1.8 Kgf-m, 13.0 Lbf-ft) Apply thread lo ...

Oil pressure regulator / oil strainer inspection
Refer to oil pan / oil pressure regulator / oil strainer removal and installation . Oil pressure regulator Inspect the operation of the oil pressure regulator by pushing the piston with a proper bar. If the piston does not operate smoothly, replace the oil pressure regulator with a new on ...

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