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Suzuki GSX-R 1000 Service Manual: Ignition switch removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Ignition system / Repair instructions / Ignition switch removal and installation

Removal

  1. Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .
  2.  Disconnect the ignition switch lead wire coupler (1).
  3.  Disconnect the immobilizer lead wire coupler (2).

    (For e-02, 19, 24, 51)

Suzuki GSX-R. Ignition switch removal and installation


  1. Remove the harness clamp (3).

Suzuki GSX-R. Ignition switch removal and installation


  1. Remove the ignition switch (4) with the special tools.

Special tool (a): 0993011920 (torx bit (jt40h))
(b): 0993011940 (torx bit holder)


Suzuki GSX-R. Ignition switch removal and installation


Installation

Install the ignition switch in the reverse order of removal.

Pay attention to the following points:

Caution

when reusing the ignition switch bolts, clean the threaded part and apply a thread lock to them.

Special tool (a): 0993011920 (torx bit (jt40h))
(b): 0993011940 (torx bit holder)


: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Suzuki GSX-R. Ignition switch removal and installation


Engine stop switch inspection
Inspect the engine stop switch in the following procedures:  turn the ignition switch off.  Remove the air cleaner box. Refer to air cleaner box removal and installation in secti ...

Drive mode selector inspection
Inspect the drive mode selector in the following procedures:  set up the sds tool. (Refer to the sds operation manual for further details.)  Turn the ignition switch on.  Cli ...

Other materials:

Specifications
Service data Fi sensors Tightening torque specifications Reference: for the tightening torque of fastener not specified in this section, refer to tightening torque list in section 0c . ...

DTC c22 (p1450-h/l): ap sensor circuit malfunction
Detected condition and possible cause Detected condition Possible cause C22 Ap sensor voltage is not within the following range. 0.5 V ≤ Sensor voltage < 4.85 V Note note that atmospheric pressure varies depending on weather co ...

Pair system hose routing diagram
Pair control solenoid valve Pair reed valve White marking (hidden side) Yellow marking Blue marking Red marking Face the clamp end to the top. Make sure the clamp is not contacted to the frame or air cleaner box. 90 45 15 ...

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