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Suzuki GSX-R 1000 Service Manual: Ignition switch removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Ignition system / Repair instructions / Ignition switch removal and installation

Removal

  1. Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .
  2.  Disconnect the ignition switch lead wire coupler (1).
  3.  Disconnect the immobilizer lead wire coupler (2).

    (For e-02, 19, 24, 51)

Suzuki GSX-R. Ignition switch removal and installation


  1. Remove the harness clamp (3).

Suzuki GSX-R. Ignition switch removal and installation


  1. Remove the ignition switch (4) with the special tools.

Special tool (a): 0993011920 (torx bit (jt40h))
(b): 0993011940 (torx bit holder)


Suzuki GSX-R. Ignition switch removal and installation


Installation

Install the ignition switch in the reverse order of removal.

Pay attention to the following points:

Caution

when reusing the ignition switch bolts, clean the threaded part and apply a thread lock to them.

Special tool (a): 0993011920 (torx bit (jt40h))
(b): 0993011940 (torx bit holder)


: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Suzuki GSX-R. Ignition switch removal and installation


Engine stop switch inspection
Inspect the engine stop switch in the following procedures:  turn the ignition switch off.  Remove the air cleaner box. Refer to air cleaner box removal and installation in secti ...

Drive mode selector inspection
Inspect the drive mode selector in the following procedures:  set up the sds tool. (Refer to the sds operation manual for further details.)  Turn the ignition switch on.  Cli ...

Other materials:

Water hose removal and installation
Removal Remove the side cowlings. Refer to exterior parts removal and installation in section 9d (page 9d- 6).  Drain engine coolant. Refer to cooling system inspection in section 0b .  Lift and support the fuel tank. Refer to fuel tank removal and installation in se ...

Specifications
Service data Drive train unit: mm (in) except ratio Tightening torque specifications Note the specified tightening torque is described in the following. Drive chain related components Reference: for the tightening torque of fastener not specified in this section ...

Cam chain guide inspection
Inspect the cam chain guide in the following procedures:  remove the cam chain guides. Refer to cam chain guide / cam chain tensioner removal and installation .  Check the contacting surface of the cam chain guides. If it is worn or damaged, replace it with a new one. ...

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