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Suzuki GSX-R 1000 Service Manual: Ignition switch removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Ignition system / Repair instructions / Ignition switch removal and installation

Removal

  1. Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .
  2.  Disconnect the ignition switch lead wire coupler (1).
  3.  Disconnect the immobilizer lead wire coupler (2).

    (For e-02, 19, 24, 51)

Suzuki GSX-R. Ignition switch removal and installation


  1. Remove the harness clamp (3).

Suzuki GSX-R. Ignition switch removal and installation


  1. Remove the ignition switch (4) with the special tools.

Special tool (a): 0993011920 (torx bit (jt40h))
(b): 0993011940 (torx bit holder)


Suzuki GSX-R. Ignition switch removal and installation


Installation

Install the ignition switch in the reverse order of removal.

Pay attention to the following points:

Caution

when reusing the ignition switch bolts, clean the threaded part and apply a thread lock to them.

Special tool (a): 0993011920 (torx bit (jt40h))
(b): 0993011940 (torx bit holder)


: Thread lock cement
9900032110 (thread lock cement super 1322 or equivalent)

Suzuki GSX-R. Ignition switch removal and installation


Engine stop switch inspection
Inspect the engine stop switch in the following procedures:  turn the ignition switch off.  Remove the air cleaner box. Refer to air cleaner box removal and installation in secti ...

Drive mode selector inspection
Inspect the drive mode selector in the following procedures:  set up the sds tool. (Refer to the sds operation manual for further details.)  Turn the ignition switch on.  Cli ...

Other materials:

Rear shock absorber inspection
Refer to rear shock absorber removal and installation . Shock absorber Inspect the rear shock absorber for damage and oil leakage, and absorber bushing for wear and damage. If any defect is found, replace the rear shock absorber with a new one. Caution do not attempt to disassemble ...

Specifications
Tightening torque specifications Note the specified tightening torque is described in the following. Chassis bolt and nut inspection Reference: for the tightening torque of fastener not specified in this section, refer to tightening torque list in section 0c . ...

Front brake master cylinder parts inspection
Refer to front brake master cylinder / brake lever disassembly and assembly . Master cylinder Inspect the master cylinder bore for any scratches or other damage Piston / rubber parts Inspect the piston surface for any scratches or other damage. Inspect the primary cup, secondary cup ...

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