Suzuki GSX-R 1000 Service Manual: License plate light removal and installation
Removal
- Remove the frame cover. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
- Disconnect the license plate light coupler (1).
- Remove the nuts.
- Remove the license plate light assembly (2).
Installation
Install the license plate light in the reverse order of removal. Pay attention to the following point:
- tighten the license plate light mounting nuts (1) to the specified torque.
Tightening torque license plate light mounting nut (a): 5 n·m (0.5 Kgf-m, 3.5 Lbf-ft)
License plate light components
License plate light bulb (12 v 5 w)
Lens cover
Lens
5
N·m (0.5 Kgf-m, 3.5 Lbf-ft)
...
License plate light bulb replacement
Caution
when you touch the bulb with your bare
hands, clean the bulb with a cloth moistened
with alcohol or soap water to prevent
premature bulb failure.
Remove the license ...
Other materials:
Wiring harness routing diagram
Wiring harness no. 2
Tapping clamp
: insert the clamp from the front side. Place the turn signal
and position light couplers in front of the clamp.
Steel clamp
: clamp the wiring harness at the blue taping point. Bend
the steel clamps to the front side.
...
Swingarm bearing removal and installation
Removal
Remove the swingarm. Refer to “swingarm removal and installation” .
Remove the swingarm pivot bearings (1) using the
special tool.
Special tool
(a):
09921–20240 (bearing remover set)
Remove the center spacer (2).
Remove the cushion lever bearing (3) usin ...
Starter torque limiter inspection
Removal
Remove the clutch cover. Refer to “clutch removal” in section 5c .
Remove the washers (1), starter idle gear no. 1 (2)
And no. 2 (3).
Remove the starter idle gear no. 2 Bearing (4), shaft
(5) and washer (6).
Hold the starter clutch with the special tool an ...