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Suzuki GSX-R 1000 Service Manual: License plate light removal and installation

Removal

  1. Remove the frame cover. Refer to exterior parts removal and installation in section 9d (page 9d- 6).
  2.  Disconnect the license plate light coupler (1).

Suzuki GSX-R. License plate light removal and installation


  1. Remove the nuts.

Suzuki GSX-R. License plate light removal and installation


  1. Remove the license plate light assembly (2).

Suzuki GSX-R. License plate light removal and installation


Installation

Install the license plate light in the reverse order of removal. Pay attention to the following point:

Tightening torque license plate light mounting nut (a): 5 nm (0.5 Kgf-m, 3.5 Lbf-ft)

Suzuki GSX-R. License plate light removal and installation


License plate light components
License plate light bulb (12 v 5 w) Lens cover Lens 5 Nm (0.5 Kgf-m, 3.5 Lbf-ft) ...

License plate light bulb replacement
Caution when you touch the bulb with your bare hands, clean the bulb with a cloth moistened with alcohol or soap water to prevent premature bulb failure. Remove the license ...

Other materials:

Starter motor inspection
Refer to starter motor disassembly and assembly . Carbon brush Inspect the carbon brushes for abnormal wear, cracks or smoothness in the brush holder. If either carbon brush is defective, replace the brush holder set with a new one. Measure the length a of the carbon brushes using a v ...

Starter clutch inspection
Refer to starter clutch removal and installation . Starter clutch Install the starter driven gear onto the starter clutch.  Turn the starter driven gear by hand to inspect the starter clutch for a smooth movement. The gear turns in one direction only. If a large resistance is felt ...

Horn inspection
Note if the horn sound condition is normal, it is not necessary to inspect the horn button continuity. Horn button inspection Remove the air cleaner box. Refer to air cleaner box removal and installation in section 1d .  Disconnect the left handlebar switch lead ...

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