Suzuki GSX-R 1000 Service Manual: Front wheel assembly construction

Suzuki GSX-R 1000 Service Manual / Suspension / Wheels and tires / Repair instructions / Front wheel assembly construction

Suzuki GSX-R. Front wheel assembly construction

Brake disc bolt
Brake caliper mounting bolt
Front axle bolt
Front axle pinch bolt
Clearance
18 N·m (1.8 Kgf-m,
13.0 Lbf-ft)
39 N·m
(3.9 Kgf-m, 28.0 Lbf-ft)
100 N·m
(10 kgf-m, 72.5 Lbf-ft)
23 N·m
(2.3 Kgf-m, 16.5 Lbf-ft)

Apply grease.

Apply thread lock to the
thread part.

Front wheel components

Front axle Brake disc bolt Brake disc Dust seal Bearing Spacer Air valve Front wheel Wheel balancer Front tire Collar Front axle bolt ...

Front wheel assembly removal and installation

Removal Remove the brake calipers, left and right. Caution do not operate the brake lever with the caliper removed. Loosen two axle pinch bolts (1) on the right front ...

Other materials:

Air cleaner box removal and installation
Removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9). Remove the air cleaner box cover. Refer to “air cleaner element removal and installation” . Remove the air cleaner mounting bolt. Remove the air clea ...

Rear brake master cylinder disassembly and assembly
Refer to “rear brake master cylinder assembly removal and installation” . Disassembly Disconnect the reservoir hose (1). Remove the lock-nut (2). Remove the brake hose connector (3) and o-ring (4). Special tool : 09900–06108 (snap ring remover (close type)) Pu ...

Starter torque limiter inspection
Removal Remove the clutch cover. Refer to “clutch removal” in section 5c . Remove the washers (1), starter idle gear no. 1 (2) And no. 2 (3). Remove the starter idle gear no. 2 Bearing (4), shaft (5) and washer (6). Hold the starter clutch with the special tool an ...