Suzuki GSX-R 1000 Service Manual: Front wheel assembly construction

Suzuki GSX-R 1000 Service Manual / Suspension / Wheels and tires / Repair instructions / Front wheel assembly construction

Suzuki GSX-R. Front wheel assembly construction

Brake disc bolt
Brake caliper mounting bolt
Front axle bolt
Front axle pinch bolt
Clearance
18 N·m (1.8 Kgf-m,
13.0 Lbf-ft)
39 N·m
(3.9 Kgf-m, 28.0 Lbf-ft)
100 N·m
(10 kgf-m, 72.5 Lbf-ft)
23 N·m
(2.3 Kgf-m, 16.5 Lbf-ft)

Apply grease.

Apply thread lock to the
thread part.

Front wheel components

Front axle Brake disc bolt Brake disc Dust seal Bearing Spacer Air valve Front wheel Wheel balancer Front tire Collar Front axle bolt ...

Front wheel assembly removal and installation

Removal Remove the brake calipers, left and right. Caution do not operate the brake lever with the caliper removed. Loosen two axle pinch bolts (1) on the right front ...

Other materials:

Precautions
Precautions for exhaust system To avoid the risk of being burned, do not touch the exhaust system when the system is hot. Any service on the exhaust system should be performed when the system is cool. Caution make sure that the exhaust pipes and muffler ...

Clamp
Clamp the wire harness at such positions as indicated in “wiring harness routing diagram” in section 9a . Bend the clamp properly so that the wire harness is clamped securely. In clamping the wire harness, use care not to allow it to hang down. Do not use wire or an ...

Valve seat repair
The valve seats (1) for both the intake and exhaust valves are machined to three different angles. The seat contact surface is cut at 45°. Intake valve Exhaust valve Caution the valve seat contact area must be inspected after e ...