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Suzuki GSX-R 1000 Service Manual: Precautions

Precautions for engine electrical device

Refer to “general precautions” in section 00 (page 00-1) and “precautions for electrical circuit service” in section 00 (page 00-2).

Component location

Engine electrical components location

Refer to “electrical components location” in section 0a .

Diagnostic information and procedures

Engine symptom diagnosis

Refer to “engine symptom diagnosis” in section 1a .

Engine electrical devices
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Repair instructions
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Other materials:

Starter torque limiter removal and installation
Removal Remove the clutch assembly. Refer to “clutch removal” in section 5c .  Remove the washer (1), starter idle gear no. 1 (2) And starter torque limiter (3). Installation Installation is in the reverse order of removal. Pay attention to the following point:  apply ...

Front brake master cylinder components
Reservoir cap Plate Diaphragm Reservoir tank Master cylinder Dust boot Piston set Brake lever Brake lever pivot bolt Brake lever pivot bolt lock-nut Brake light switch Brake hose union bolt Brake hose 23 N·m (2.3 Kgf-m, ...

Front brake master cylinder assembly removal and installation
Removal Drain brake fluid. Refer to “brake fluid replacement” .  Disconnect the front brake light switch coupler (1).  Place a rag underneath the brake hose union bolt (2) on the master cylinder to catch any spilt brake fluid.  Remove the brake hose union bolt (2). ...

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