Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Wiring harness routing diagram

Suzuki GSX-R. Wiring harness routing diagram


  1. Wiring harness no. 2
  2. Tapping clamp
    : insert the clamp from the front side. Place the turn signal and position light couplers in front of the clamp.
  3. Steel clamp
    : clamp the wiring harness at the blue taping point. Bend the steel clamps to the front side.
  4. Clamp:
    face the clamp end upward.
  5. Take
    care not pinch the position light lead wires between the headlight assembly and cowling brace.
  6. Pass the
    left position light lead wires under the wiring harness no. 2.
  7. Route the
    steering damper lead wire under the wiring harness no. 2.

    Do not pass it over the harness.

  8. Pass the
    wiring harness no. 2 In front of the air intake pipe mounting fastener.
  9. Place the
    small coupler inside and the big one outside.
  10. Pass the
    right handlebar switch lead wire above the ignition switch lead wire.

Suzuki GSX-R. Wiring harness routing diagram


  1. Clamp
    : pass the side-stand switch lead wire left side of the water bypass hose and clamp them in this range. Cut off the excess tip of the clamp.
  2. Clamp
    : bind the lead wires at the blue taping point and face the clamp end to the engine side.
  3. Iat sensor
  4. Isc valve
  5. Clamp
    : bind the lead wires with throttle body at blue taping point and face the clamp end forward.
  6. White coupler (for ignition coil #1)
  7. Clamp:
    face the clamp end upward.
  8. Stva lead wire
  9. Wiring harness
  10. Isc valve lead wire
  11. Regulator/rectifier lead wire
  12. Evap system purge control solenoid valve lead wire (e-33 only)
  13. Battery negative
    lead wire : pass the battery negative lead wire in front of the pcv hose. (For e-33, pass the lead wire below the evap solenoid hoses, and between the evap solenoid lead wire and wiring harness.)
  14. Rear brake light
    switch lead wire : pass the rear brake light switch lead wire below the wiring harness and battery negative lead wire at the frame bridge part, then above the wiring harness at the fuel tank rail part. (For e-33, pass the brake light switch lead wire between evap solenoid bracket and frame.)
  15. Crankcase breather (pcv) hose
  16. Starter motor lead wire
  17. Kp sensor lead wire
    : route the ckp sensor lead wire in front of the pcv hose and above the battery negative lead wire.
  18. Pass
    the side-stand switch lead wire between the water hoses.
  19. Plate the
    joint coupler to the engine side and pass the side-stand switch lead wire and speed sensor lead wire left side of the water by-pass hose.
  20. Pass the
    rear brake light switch lead wire between the frame and drain hose, and under the clamp.
  21. Pass the
    cmp sensor lead wire between ignition coil #1 and #2.
  22. Pass the
    wiring harness above the air cleaner duct.
  23. 60 5

Suzuki GSX-R. Wiring harness routing diagram


  1. Steel clamp
    : set the clamp facing downward and bend it to outside.
  2. Clamp
    : bind the wiring harness and battery negative lead wires at blue taping point and face the clamp end outside and downward. Be sure not to slacken the rear brake light switch lead wire.
  3. Clamp
    : bind the wiring harness and starter motor lead wire at blue taping point and cut off the excess tip of the clamp.
  4. Ecm cushion
  5. Fp relay
  6. Turn signal/side-stand relay
  7. Cooling fan relay
  8. Clamp
    : put the coupler in the frame rib and face the clamp end inside.
  9. Be
    sure not to pinch the ckp sensor lead wire between engine and water hose.
  10. Put the
    coupler between the rear turn signal and frame cover.
  11. Do not
    twist the wiring harness.
  12. Bring the
    part number sticker on the wiring harness upward.

    Do not twist the wiring harness.

  13. Put the
    turn signal/side-stand relay lead wires inside the frame.

Suzuki GSX-R. Wiring harness routing diagram



  1. Cylinder head cover
  2. Cmp sensor
  3. Battery negative lead wire
  4. Starter motor lead wire
  5. Oil pressure switch
  6. Gp switch
  7. Ckp sensor
  8. Speed sensor
  9. Pass
    the oil pressure switch lead wire between cylinder and generator lead wires.
  10. 90
  11. 45
  12. 30
  13. 15
  14. 10
    Nm (1.0 Kgf-m, 7.0 Lbf-ft)
  15. 4 Nm (0.4
    Kgf-m, 3.0 Lbf-ft)
  16. 1.5 Nm
    (0.15 Kgf-m, 1.0 Lbf-ft)
  17. 14 Nm
    (1.4 Kgf-m, 10.0 Lbf-ft)
  18. 145 Nm
    (14.5 Kgf-m, 105.0 Lbf-ft)
  19. 6.5 Nm
    (0.65 Kgf-m, 4.5 Lbf-ft)
  20. 11 Nm
    (1.1 Kgf-m, 8.0 Lbf-ft)
  21. 5.5 Nm
    (0.55 Kgf-m, 4.0 Lbf-ft)

Apply bond.

Wiring diagram
Refer to wire color symbols in section 0a . For e-02, 19, 24, 51 For e-03, 28 For e-14, 33 ...

Specifications
Service data Electrical Tightening torque specifications Note the specified tightening torque is described in the following. Wiring harness routing diagram Reference: ...

Other materials:

Lubrication points
Proper lubrication is important for smooth operation and long life of each working part of your motorcycle and also for safe riding. It is a good practice to lubricate the motorcycle after a long rough ride and after getting it wet it in the rain or after washing it. Major lubrication points ...

Clutch removal
Drain engine oil. Refer to engine oil and filter replacement in section 0b .  Lift and support the fuel tank with the prop stay. Refer to fuel tank removal and installation in section 1g .  Disconnect the ckp sensor coupler (1). Remove the clutch cover (2). ...

Fuel and oil recommendation
Fuel (for USA and Canada) Use only unleaded gasoline of at least 90 pump octane (r/2 + m/2). Gasoline containing mtbe (meltyl tertiary butyl ether), less than 10% ethanol, or less than 5% methanol with appropriate cosolvents and corrosion inhibitor is permissible. Fuel (for other countries) ...

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