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Suzuki GSX-R 1000 Service Manual: Rear brake caliper removal and installation

Suzuki GSX-R 1000 Service Manual / Brake / Rear brakes / Repair instructions / Rear brake caliper removal and installation

Removal

  1. Remove the rear wheel. Refer to rear wheel assembly removal and installation in section 2d .
  2.  Drain brake fluid. Refer to brake fluid replacement in section 4a .
  3.  Remove the brake hose from the caliper by removing the union bolt (1) and catch the brake fluid in a suitable receptacle.
  4.  Remove the brake pads. Refer to rear brake pad replacement .
Note

place a rag underneath the union bolt on the brake caliper to catch any spilt brake fluid.

Suzuki GSX-R. Rear brake caliper removal and installation


  1. Remove the caliper by removing the sliding pin a (2).

Suzuki GSX-R. Rear brake caliper removal and installation


  1. Remove the caliper bracket (3) from the swingarm.

Suzuki GSX-R. Rear brake caliper removal and installation


Installation

Install the brake caliper in the reverse order of removal.

Pay attention to the following points:

: Grease 9900025100 (suzuki
silicone grease or equivalent)

Suzuki GSX-R. Rear brake caliper removal and installation


Tightening torque rear brake caliper sliding pin a (a): 27 nm (2.7 Kgf-m, 19.5 Lbf-ft)

Suzuki GSX-R. Rear brake caliper removal and installation


Suzuki GSX-R. Rear brake caliper removal and installation


Caution

the seal washers should be replaced with the new ones to prevent fluid leakage.

Tightening torque brake hose union bolt (b): 23 nm (2.3 Kgf-m, 16.5 Lbf-ft)

Suzuki GSX-R. Rear brake caliper removal and installation


Brake fluid, if it
leaks, will interfere with safe running and discolor painted surfaces.

Check the brake hose and hose joints for cracks and fluid leakage.

Rear brake pad replacement
Remove the plug (1) and brake pad mounting pin (2). Remove the brake pads (3). Caution do not operate the brake pedal while the pads are removed. Clean up the ...

Rear brake caliper disassembly and assembly
Refer to rear brake caliper removal and installation . Disassembly Remove the pad spring (1) and rubber boot (2) from the caliper. Place a rag over the piston to prevent it from pop ...

Other materials:

DTC c13 (p0105-h/l): iap sensor circuit malfunction
Detected condition and possible cause Detected condition Possible cause C13 Iap sensor voltage is not within the following range. 0.5 V ≤ Sensor voltage < 4.85 V Note note that atmospheric pressure varies depending on weather c ...

Oil pressure regulator / oil strainer inspection
Refer to oil pan / oil pressure regulator / oil strainer removal and installation . Oil pressure regulator Inspect the operation of the oil pressure regulator by pushing the piston with a proper bar. If the piston does not operate smoothly, replace the oil pressure regulator with a new on ...

Engine sprocket removal and installation
Removal Remove the gearshift link arm (1) from the gearshift shaft. Note mark the gearshift shaft head at which the gearshift link arm slit set for correct reinstallation. Remove the speed sensor (2). Remove the engine sprocket cover (3). Support the ...

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