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Suzuki GSX-R 1000 Service Manual: Rear brake pad replacement

  1. Remove the plug (1) and brake pad mounting pin (2).

Suzuki GSX-R. Rear brake pad replacement


  1. Remove the brake pads (3).
Caution

do not operate the brake pedal while the pads are removed.

Suzuki GSX-R. Rear brake pad replacement


  1. Clean up the caliper, especially around the caliper piston.
Caution

replace the brake pads as a set, otherwise braking performance will be adversely affected.

  1. Install new brake pads.
Note

make sure that the detent of the pads is seated onto the retainers on the caliper bracket.

Suzuki GSX-R. Rear brake pad replacement


  1. Tighten the brake pad mounting pin (2) and plug (1) to the specified torque.

Tightening torque rear brake pad mounting pin (a): 17 nm (1.7 Kgf-m, 12.5 Lbf-ft) rear brake pad mounting pin plug (b): 2.5 Nm ( 0.25 Kgf-m, 2.0 Lbf-ft)

Suzuki GSX-R. Rear brake pad replacement


Note

after replacing the brake pads, pump the brake pedal several times to check for proper brake operation and then check the brake fluid level.

Rear brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit line a on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to rear brake ...

Rear brake caliper removal and installation
Removal Remove the rear wheel. Refer to rear wheel assembly removal and installation in section 2d .  Drain brake fluid. Refer to brake fluid replacement in section 4a .  Remo ...

Other materials:

Rear brake pedal construction
Footrest bracket no. 2 Footrest bracket no. 1 Rear brake peda Footrest holder Footrest 35 Nm (3.5 Kgf-m, 25.5 Lbf-ft) 23 Nm (2.3 Kgf-m, 16.5 Lbf-ft) 18 Nm (1.8 Kgf-m, 13.0 Lbf-ft) Apply grease. Apply thread lock to the ...

DTC c23 (p1651-h/l): to sensor circuit malfunction
Detected condition and possible cause Detected condition Possible cause C23 The sensor voltage should be the following for 2 sec. And more, after ignition switch is turned on. 0.2 V ≤ Sensor voltage < 4.8 V To sensor circuit open or shor ...

Warning / caution / note
Please read this manual and follow its instructions carefully. To emphasize special information, the symbol and the words warning, caution and note have special meanings. Pay special attention to the messages highlighted by these signal words. Indicates a potential hazard that could ...

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