Suzuki GSX-R 1000 Service Manual: Battery components

Regulator / rectifier inspection

Inspect the regulator/rectifier in the following procedures:  turn the ignition switch off.  Disconnect the regulator/rectifier couplers. Refer to “regulator / rectifier removal and ...

Battery charging

Initial charging filling electrolyte Note when filling electrolyte, the battery must be removed from the vehicle and must be put on the level ground. Remove the aluminum tap ...

Other materials:

Side-stand / ignition interlock system parts inspection
Check the interlock system for proper operation. If the interlock system does not operate properly, check each component for damage or abnormalities. If any abnormality is found, replace the component with a new one. Side-stand switch Turn the ignition switch off.  Remove the left si ...

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

Cushion rod bearing removal and installation
Removal Remove the cushion rod. Refer to “cushion rod removal and installation” .  Remove the cushion rod bearing with the special tool. Special tool (a): 09921–20240 (bearing remover set) Installation Caution the removed bearings must be replaced with new on ...