Suzuki GSX-R 1000 Service Manual: Rear fender construction

Exterior parts construction

Upper cowling bracket : set the punch mark to the front and upper side. Rear view mirror cushion : set the dent side to inside. To frame To headlight assembly ...

Frame cover construction

Frame cover (center) Frame cover (rear), lh/rh Frame cover (lh/rh) ...

Other materials:

Clutch installation
Install the primary driven gear assembly (1). Caution  if it is difficult to install the primary driven gear, rotate the crankshaft.  Be sure to engage the oil pump drive sprocket with the primary driven gear. Install the spacer (2) and bea ...

Front wheel assembly construction
Brake disc bolt Brake caliper mounting bolt Front axle bolt Front axle pinch bolt Clearance 18 N·m (1.8 Kgf-m, 13.0 Lbf-ft) 39 N·m (3.9 Kgf-m, 28.0 Lbf-ft) 100 N·m (10 kgf-m, 72.5 Lbf-ft) 23 N·m (2.3 Kgf-m, 16.5 Lbf-ft) ...

Balancer shaft disassembly and assembly
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Disassembly Remove the balancer shaft. Refer to “engine bottom side disassembly” .  Remove the washers, balancer gear and dampers from the shaft. Assembly Assembly is in the re ...