Suzuki GSX-R 1000 Service Manual: Hazard switch inspection
Inspect the hazard switch in the following procedures:
- remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
- Disconnect the left handlebar switch coupler (1).
(Yellow)
- Inspect the hazard switch for continuity with the
tester.
If any abnormality is found, replace the left handlebar switch assembly with a new one. Refer to “handlebar removal and installation” in section 6b .
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication
continuity ( 
)
- After finishing the hazard switch inspection, reinstall the removed parts.
Turn signal / side-stand relay removal and installation
Removal
Remove the frame cover. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Remove the turn signal/side-stand relay (1).
Installation
Install ...
Turn signal switch inspection
Inspect the turn signal switch in the following
procedures:
remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the left ha ...
Other materials:
Camshaft inspection
Refer to “engine top side disassembly” .
Refer to “engine top side assembly” .
Camshaft identification
The exhaust camshaft has the embossed letters “ex”
and the intake camshaft has the embossed letters “in”.
Cam wear
Check the camshaft for wear or damage.
Measure the cam height “a” w ...
Fuel pump components
Fuel level gauge
Fuel pressure regulator assembly
O-ring
Joint
Fuel pump
Fuel pump case
Fuel mesh filter
10
N·m (1.0 Kgf-m, 7.0 Lbf-ft)
Apply engine oil.
Apply grease.
Do not reuse.
...
Engine bottom side assembly
Assemble the engine bottom side in the reverse order of
disassembly. Pay attention to the following points:
Note
apply engine oil to each running and sliding
part before reassembling.
Breather oil return plate
When installing the breather oil return plate (1), apply
thread loc ...