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Suzuki GSX-R 1000 Service Manual: Tightening torque list

Engine

Suzuki GSX-R. Engine


Suzuki GSX-R. Engine


Fi system + intake air system

Suzuki GSX-R. Fi system + intake air system


Cooling system

Suzuki GSX-R. Cooling system


Chassis

Suzuki GSX-R. Chassis


Tightening torque chart

For other bolts and nuts not listed in the preceding page, refer to this chart:

Suzuki GSX-R. Tightening torque chart


Suzuki GSX-R. Tightening torque chart


Suzuki GSX-R. Tightening torque chart


Suzuki GSX-R. Tightening torque chart


  1. Conventional bolt
  2. “4” Marked bolt
  3. “7” Marked bolt
Specifications
Service data Valve + guide unit: mm (in) Camshaft + cylinder head unit: mm (in) Cylinder + piston + piston ring unit: mm (in) Conrod + crankshaft unit: mm (in) Balancer unit: ...

Engine
Precautions Precautions for engine Refer to “general precautions” in section 00 (page 00-1) and “precautions for electrical circuit service” in section 00 (page 00-2). ...

Other materials:

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

Handlebar removal and installation
Removal Remove the following parts from the left handlebar.  left handlebar switch box (1)  handlebar balancer (2)  grip rubber (3)  clutch cable (4) Remove the following parts from the right handlebar.  right handlebar switch box (5)   ...

DTC “c91” (p0500): vehicle speed sensor circuit malfunction
Detected condition and possible cause Detected condition Possible cause Speedometer does not receive signal from the vehicle speed sensor for more than 6 sec. When the motorcycle is running. Ecm does not receive signal from the vehicle speed sensor for more than ...

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