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Suzuki GSX-R 1000 Service Manual: Water pump removal and installation

Removal

Note

before draining engine oil and engine coolant, inspect engine oil and coolant leakage between the water pump and crankcase. If engine oil is leaking, visually inspect the oil seal and o-ring. If engine coolant is leaking, visually inspect the mechanical seal and seal washer. Refer to “water pump related parts inspection” .

  1. Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .
  2.  Drain engine oil and coolant. Refer to “engine oil and filter replacement” in section 0b  and “cooling system inspection” in section 0b .
  3.  Disconnect the water bypass hose (1).
  4. Remove the water pump (2).

Suzuki GSX-R. Removal


Installation

Install the water pump in the reverse order of removal.

Pay attention to the following points:

Caution

replace the o-ring with the a new one.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Suzuki GSX-R. Installation


Tightening torque water pump mounting bolt (a): 10 n·m (1.0 Kgfm, 7.0 Lbf-ft)

Suzuki GSX-R. Installation


Water pump construction
Impeller Mechanical seal Oil seal O-ring O-ring 8 N·m (0.8 Kgf-m, 6.0 Lbf-ft) 10 N·m (1.0 Kgf-m, 7.0 Lbf-ft) Apply grease. Apply engin ...

Water pump disassembly and assembly
Refer to “water pump removal and installation” . Disassembly Remove the air bleeder bolt (1) if necessary. Remove the water pump case screws. Remove the o-ring (2). ...

Other materials:

Injection timing description
Injection time (injection volume) The factors to determine the injection time include the basic fuel injection time, which is calculated on the basis of the intake air pressure, engine speed and throttle opening angle, and various compensations. These compensations are determined according to ...

Steering stem bearing removal and installation
Removal Remove the steering stem upper bearing and steering stem lower bracket. Refer to “steering / steering damper removal and installation” .  Remove the steering stem lower bearing inner race using a chisel. Remove the steering stem upper and lower bearing races using ...

Evaporative emission control system diagram (only for e-33)
Fuel tank Fuel-vapor separator Fuel pump Fuel feed hose Fuel shut-off valve Iap sensor Surge hose Evap canister Purge hose Evap system purge control solenoid valve Fue Hc vapor Fresh air Vacuum ...

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