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Suzuki GSX-R 1000 Service Manual: Water pump construction

Suzuki GSX-R. Water pump construction



  1. Impeller
  2. Mechanical seal
  3. Oil seal
  4. O-ring
  5. O-ring
  6. 8
    N·m (0.8 Kgf-m, 6.0 Lbf-ft)
  7. 10 N·m
    (1.0 Kgf-m, 7.0 Lbf-ft)

Apply grease.


Apply engine coolant.


Apply molybdenum oil
solution.

Do not reuse.

Water pump components
Impeller Mechanical seal Oil seal O-ring O-ring 8 N·m (0.8 Kgf-n, 6.0 Ib-ft) 10 N·m (1.0 Kgf-n, 7.0 Ib-ft) 6 N·m (0.6 Kgf-n, 4.5 Ib-ft) ...

Water pump removal and installation
Removal Note before draining engine oil and engine coolant, inspect engine oil and coolant leakage between the water pump and crankcase. If engine oil is leaking, visually inspect t ...

Other materials:

Turn signal / side-stand relay removal and installation
Removal Remove the frame cover. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the turn signal/side-stand relay (1). Installation Install the turn signal/side-stand relay in the reverse order of removal. ...

Cooling fan relay inspection
Inspect the fan relay in the following procedures:  remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).  Remove the cooling fan relay (1). First check the insulation between “a” and “b” terminals with tester. Then ap ...

Engine coolant temperature indicator light inspection
Inspect the engine coolant temperature meter and indicator light (led) in the following procedures:  remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Disconnect the ect sensor coupler (1). Connect a variable resistor (2) ...

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