Suzuki GSX-R 1000 Service Manual: Water pump construction

Suzuki GSX-R 1000 Service Manual / Engine / Engine cooling system / Repair instructions / Water pump construction

Suzuki GSX-R. Water pump construction

Impeller
Mechanical seal
Oil seal
O-ring
O-ring
8
N·m (0.8 Kgf-m, 6.0 Lbf-ft)
10 N·m
(1.0 Kgf-m, 7.0 Lbf-ft)

Apply grease.

Apply engine coolant.

Apply molybdenum oil
solution.

Do not reuse.

Water pump components

Impeller Mechanical seal Oil seal O-ring O-ring 8 N·m (0.8 Kgf-n, 6.0 Ib-ft) 10 N·m (1.0 Kgf-n, 7.0 Ib-ft) 6 N·m (0.6 Kgf-n, 4.5 Ib-ft) ...

Water pump removal and installation

Removal Note before draining engine oil and engine coolant, inspect engine oil and coolant leakage between the water pump and crankcase. If engine oil is leaking, visually inspect t ...

Other materials:

Throttle cable removal and installation
Removal Remove the air cleaner box. Refer to “air cleaner box removal and installation” . Remove the right handlebar switch box. Refer to “handlebar removal and installation” in section 6b . Remove the throttle cables as shown in the cable routing diagram. Refer to “thro ...

Camshaft sprocket
Inspect the camshaft sprocket in the following procedures: remove the intake and exhaust camshafts. Refer to “engine top side disassembly” . Inspect the teeth of each camshaft sprocket for wear or damage. If they are worn or damaged, replace the sprocket/ camshaft assembl ...

Rear brake pad replacement
Remove the plug (1) and brake pad mounting pin (2). Remove the brake pads (3). Caution do not operate the brake pedal while the pads are removed. Clean up the caliper, especially around the caliper piston. Caution replace the brake pads as a s ...