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Suzuki GSX-R 1000 Service Manual: Water pump construction

Suzuki GSX-R. Water pump construction



  1. Impeller
  2. Mechanical seal
  3. Oil seal
  4. O-ring
  5. O-ring
  6. 8
    N·m (0.8 Kgf-m, 6.0 Lbf-ft)
  7. 10 N·m
    (1.0 Kgf-m, 7.0 Lbf-ft)

Apply grease.


Apply engine coolant.


Apply molybdenum oil
solution.

Do not reuse.

Water pump components
Impeller Mechanical seal Oil seal O-ring O-ring 8 N·m (0.8 Kgf-n, 6.0 Ib-ft) 10 N·m (1.0 Kgf-n, 7.0 Ib-ft) 6 N·m (0.6 Kgf-n, 4.5 Ib-ft) ...

Water pump removal and installation
Removal Note before draining engine oil and engine coolant, inspect engine oil and coolant leakage between the water pump and crankcase. If engine oil is leaking, visually inspect t ...

Other materials:

Throttle body disassembly and assembly
Refer to “throttle body removal and installation” . Disassembly Caution identify the position of each removed part. Organize the parts in their respective groups so that they can be reinstalled in their original positions. Disconnect the fuel feed hose (1), isc valve ho ...

Engine bottom side disassembly
Note the crankcase must be separated to service the crankshaft and conrod. Remove the engine assembly from the frame. Refer to “engine assembly removal” .  Remove the engine top side (1). Refer to “engine top side disassembly” . Crankcase breather (pcv) cover R ...

Pair system hose routing diagram
Pair control solenoid valve Pair reed valve White marking (hidden side) Yellow marking Blue marking Red marking Face the clamp end to the top. Make sure the clamp is not contacted to the frame or air cleaner box. 90° 45° 15° ...

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