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Suzuki GSX-R 1000 Service Manual: Water pump construction

Suzuki GSX-R. Water pump construction



  1. Impeller
  2. Mechanical seal
  3. Oil seal
  4. O-ring
  5. O-ring
  6. 8
    N·m (0.8 Kgf-m, 6.0 Lbf-ft)
  7. 10 N·m
    (1.0 Kgf-m, 7.0 Lbf-ft)

Apply grease.


Apply engine coolant.


Apply molybdenum oil
solution.

Do not reuse.

Water pump components
Impeller Mechanical seal Oil seal O-ring O-ring 8 N·m (0.8 Kgf-n, 6.0 Ib-ft) 10 N·m (1.0 Kgf-n, 7.0 Ib-ft) 6 N·m (0.6 Kgf-n, 4.5 Ib-ft) ...

Water pump removal and installation
Removal Note before draining engine oil and engine coolant, inspect engine oil and coolant leakage between the water pump and crankcase. If engine oil is leaking, visually inspect t ...

Other materials:

Balancer shaft disassembly and assembly
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Disassembly Remove the balancer shaft. Refer to “engine bottom side disassembly” .  Remove the washers, balancer gear and dampers from the shaft. Assembly Assembly is in the re ...

Engine oil
Oil quality is a major contributor to your engine's performance and life. Always select good quality engine oil. Suzuki recommends the use of suzuki performance 4 motor oil or equivalent engine oil. Use sf/sg or sh/ sj with jaso ma in api (american petroleum institute) classification. A ...

Fuel level gauge inspection
Inspect the fuel level gauge in the following procedures:  remove the fuel pump. Refer to “fuel pump disassembly and assembly” in section 1g .  Measure the resistance at each fuel level gauge in float position. If the resistance is incorrect, replace fuel level gauge with a ne ...

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