Suzuki GSX-R 1000 Service Manual: Schematic and routing diagram

Suzuki GSX-R 1000 Service Manual / Engine / Fuel system / Schematic and routing diagram

Fuel tank drain hose and breather hose routing diagram

Suzuki GSX-R. Fuel tank drain hose and breather hose routing diagram

Fuel tank water drain hose
Fuel tank breather hose no. 1
Fuel tank breather hose no. 2
Fuel tank breather hose no. 3
3-Way joint
Frame
White marking
Set the
hose end to the root of tank nipple
Match the
direction of 3-way joint and hoses.
Arrange the
hoses in parallel
Face the
clamp end forward. Cut off the excess tip of the clamp.
Set the
hoses with the white marking inside.
Stick the
hose clamp along the line behind the cowling
Clamp the
hoses at marking point. Match the length of hoses.
Pass the
hoses in front of the rear brake reservoir.
30 – 45°
10 – 30 Mm (0.4 – 1.2 In)
50 Mm (2.0 In)

General description

Fuel injection system description Fuel system The fuel delivery system consists of the fuel tank (1), fuel pump (2), fuel filter (3), fuel feed hose (4), fuel delivery pipes (5) including fuel in ...

Diagnostic information and procedures

Fuel system diagnosis ...

Other materials:

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

Precautions
Precautions for wheel and tire Proper tire pressure and proper tire loading are important factors. Over loading tire can lead to tire failure and loss of motorcycle control. Under-inflated tires make smooth cornering difficult, and can result in rapid tire wear. ...

Front fork parts inspection
Refer to “front fork disassembly and assembly” . Inner and outer tubes Inspect the inner tube and outer tube for scratches Slide bushing / guide bushing Inspect the slide bushing and guide bushing for wear or damage. If they are worn or damaged, replace them with new ones. If they are not ...