Suzuki GSX-R 1000 Service Manual: Schematic and routing diagram

Suzuki GSX-R 1000 Service Manual / Engine / Fuel system / Schematic and routing diagram

Fuel tank drain hose and breather hose routing diagram

Suzuki GSX-R. Fuel tank drain hose and breather hose routing diagram

Fuel tank water drain hose
Fuel tank breather hose no. 1
Fuel tank breather hose no. 2
Fuel tank breather hose no. 3
3-Way joint
Frame
White marking
Set the
hose end to the root of tank nipple
Match the
direction of 3-way joint and hoses.
Arrange the
hoses in parallel
Face the
clamp end forward. Cut off the excess tip of the clamp.
Set the
hoses with the white marking inside.
Stick the
hose clamp along the line behind the cowling
Clamp the
hoses at marking point. Match the length of hoses.
Pass the
hoses in front of the rear brake reservoir.
30 – 45°
10 – 30 Mm (0.4 – 1.2 In)
50 Mm (2.0 In)

General description

Fuel injection system description Fuel system The fuel delivery system consists of the fuel tank (1), fuel pump (2), fuel filter (3), fuel feed hose (4), fuel delivery pipes (5) including fuel in ...

Diagnostic information and procedures

Fuel system diagnosis ...

Other materials:

Valve clearance inspection and adjustment
Inspect valve clearance initially every 24 000 km (14 500 miles, 48 months) Inspection Valve clearance adjustment must be checked and adjusted, a) at the time of periodic inspection, b) when the valve mechanism is serviced, and c) when the camshafts are removed for servicing. Lift an ...

Cylinder inspection
Refer to “engine top side disassembly” . Refer to “engine top side assembly” . Cylinder distortion Check the gasket surface of the cylinder for distortion. Use a straightedge and thickness gauge. Take clearance readings at several places. If any reading exceeds the service limit, replace t ...

Rear brake caliper disassembly and assembly
Refer to “rear brake caliper removal and installation” . Disassembly Remove the pad spring (1) and rubber boot (2) from the caliper. Place a rag over the piston to prevent it from popping out and then force out the piston using compressed air. Caution do not use hig ...