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Suzuki GSX-R 1000 Service Manual: Cushion rod removal and installation

Removal

  1. Remove the right side cowling and side frame covers. Refer to exterior parts removal and installation in section 9d .
  2.  Support the motorcycle with a jack to relieve load on the cushion rod.
  3.  Remove the muffler chamber. Refer to muffler / muffler chamber / exhaust pipe removal and installation in section 1k .
  4.  Remove the cushion rod (1) and washer.

Suzuki GSX-R. Cushion rod removal and installation


Installation

Install the cushion rod in the reverse order of removal.

Pay attention to the following points:

Suzuki GSX-R. Cushion rod removal and installation


  1. Forward

Tightening torque cushion rod front mounting nut (a): 98 nm (9.8 Kgf-m, 71.0 Lbf-ft) cushion rod rear mounting nut (b): 98 nm (9.8 Kgf-m, 71.0 Lbf-ft)

Suzuki GSX-R. Cushion rod removal and installation


Cushion lever inspection
Refer to cushion lever removal and installation . Cushion lever Inspect the cushion levers for damage. If any defects are found, replace the cushion levers with new ones. ...

Cushion rod inspection
Refer to cushion rod removal and installation . Collar and spacer Remove the collar and spacer from the cushion rod.  Inspect the collar and spacer for any flaws or other damage. If an ...

Other materials:

Gearshift shaft / gearshift cam plate components
Gearshift shaft Gearshift cam drive plate Gearshift cam plate Gearshift cam stopper 19 Nm (1.9 Kgf-m, 13.5 Lbf-ft) 13 Nm (1.3 Kgf-m, 9.5 Lbf-ft) 8.5 Nm (0.85 Kgf-m, 6.0 Lbf-ft) Apply grease to oil seal lip. Apply thread l ...

Country and area codes
The following codes stand for the applicable country(-ies) and area(-s). Wire color symbols Warning, caution and information labels location Noise label Information label Vacuum hose routing label Fuel information label Manual notice label Screen la ...

Exhaust system components
Exhaust pipe gasket Exhaust pipe assembly Ho2 sensor Connector : install the connector so that the chamfer side faces backward. Muffler chamber Muffler body Excv cable no. 1 Excv cable no. 2 When loosening or tightening the pulley bol ...

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