Suzuki GSX-R 1000 Service Manual: Cushion rod removal and installation

Removal

1. Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d .
2.  Support the motorcycle with a jack to relieve load on the cushion rod.
3.  Remove the muffler chamber. Refer to “muffler / muffler chamber / exhaust pipe removal and installation” in section 1k .
4.  Remove the cushion rod (1) and washer.

Installation

Install the cushion rod in the reverse order of removal.

Pay attention to the following points:

•  before installing the cushion rod to the frame, insert the collar into the bearing from the left side.
•  Install the washer between the cushion rod right side and frame.

• Tighten each bolts and nuts to the specified torque.

Tightening torque cushion rod front mounting nut (a): 98 n·m (9.8 Kgf-m, 71.0 Lbf-ft) cushion rod rear mounting nut (b): 98 n·m (9.8 Kgf-m, 71.0 Lbf-ft)

• Install the muffler chamber. Refer to “muffler / muffler chamber / exhaust pipe removal and installation” in section 1k .
•  Install the side frame covers and right side cowling.

  Refer to “exterior parts removal and installation” in section 9d .