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Suzuki GSX-R 1000 Service Manual: Cushion rod removal and installation

Removal

  1. Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d .
  2.  Support the motorcycle with a jack to relieve load on the cushion rod.
  3.  Remove the muffler chamber. Refer to “muffler / muffler chamber / exhaust pipe removal and installation” in section 1k .
  4.  Remove the cushion rod (1) and washer.

Suzuki GSX-R. Cushion rod removal and installation


Installation

Install the cushion rod in the reverse order of removal.

Pay attention to the following points:

Suzuki GSX-R. Cushion rod removal and installation


  1. Forward

Tightening torque cushion rod front mounting nut (a): 98 n·m (9.8 Kgf-m, 71.0 Lbf-ft) cushion rod rear mounting nut (b): 98 n·m (9.8 Kgf-m, 71.0 Lbf-ft)

Suzuki GSX-R. Cushion rod removal and installation


Cushion lever inspection
Refer to “cushion lever removal and installation” . Cushion lever Inspect the cushion levers for damage. If any defects are found, replace the cushion levers with new ones. ...

Cushion rod inspection
Refer to “cushion rod removal and installation” . Collar and spacer Remove the collar and spacer from the cushion rod.  Inspect the collar and spacer for any flaws or other damage. If an ...

Other materials:

Gearshift shaft oil seal / bearing removal and installation
Removal Remove the gearshift shaft. Refer to “gearshift shaft / gearshift cam plate removal and installation” .  Remove the gearshift shaft oil seal (1). Remove the bearings (2) and (3) with the special tools. Special tool (a): 09921–20210 (bearing remover (12 mm)) ...

Specifications
Service data Suspension unit: mm (in) Tightening torque specifications Note the specified tightening torque is described in the following. “Rear suspension components”  “rear suspension assembly construction” Reference: for the tightening torque of fastener ...

DTC “c29” (p1654-h/l): secondary throttle position sensor (stps) circuit malfunction
Detected condition and possible cause Detected condition Possible cause C29 Output voltage is not within the following range. Difference between actual throttle opening and opening calculated by ecm is larger than specified value. 0.15 V ≤ Sensor ...

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