Suzuki GSX-R 1000 Service Manual: Cushion rod removal and installation
Removal
- Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d .
- Support the motorcycle with a jack to relieve load on the cushion rod.
- Remove the muffler chamber. Refer to “muffler / muffler chamber / exhaust pipe removal and installation” in section 1k .
- Remove the cushion rod (1) and washer.
Installation
Install the cushion rod in the reverse order of removal.
Pay attention to the following points:
- before installing the cushion rod to the frame, insert the collar into the bearing from the left side.
- Install the washer between the cushion rod right side and frame.
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- Tighten each bolts and nuts to the specified torque.
Tightening torque cushion rod front mounting nut (a): 98 n·m (9.8 Kgf-m, 71.0 Lbf-ft) cushion rod rear mounting nut (b): 98 n·m (9.8 Kgf-m, 71.0 Lbf-ft)
- Install the muffler chamber. Refer to “muffler / muffler chamber / exhaust pipe removal and installation” in section 1k .
- Install the side frame covers and right side cowling.
Refer to “exterior parts removal and installation” in section 9d .
Cushion lever inspection
Refer to “cushion lever removal and installation” .
Cushion lever
Inspect the cushion levers for damage. If any defects are
found, replace the cushion levers with new ones.
...
Cushion rod inspection
Refer to “cushion rod removal and installation” .
Collar and spacer
Remove the collar and spacer from the cushion rod.
Inspect the collar and spacer for any flaws or other
damage. If an ...
Other materials:
Helmet holders
This motorcycle has helmet holders
underneath the rear seat.
Hook your helmet on the helmet holder and lock the seat.
Warning
Riding with a helmet fastened
to the helmet holder can interfere
with rider control.
Never carry a helmet fastened
to the helmet holder. Fix the
...
Cam chain tensioner inspection
Inspect the cam chain tensioner in the following
procedures:
remove the cam chain tensioner. Refer to “cam chain guide / cam chain
tensioner removal and installation” .
Check the contacting surface of the cam chain
tensioner. If it is worn or damaged, replace it with a
new ...
DTC “c42” (p1650): ig switch circuit
malfunction
Detected condition and possible cause
Detected condition
Possible cause
Ignition switch signal is not input to the ecm.
Ignition system circuit open or short.
Ecm malfunction.
When the id agreement is not verified.
Ecm does not re ...