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Suzuki GSX-R 1000 Service Manual: Cushion rod removal and installation

Removal

  1. Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d .
  2.  Support the motorcycle with a jack to relieve load on the cushion rod.
  3.  Remove the muffler chamber. Refer to “muffler / muffler chamber / exhaust pipe removal and installation” in section 1k .
  4.  Remove the cushion rod (1) and washer.

Suzuki GSX-R. Cushion rod removal and installation


Installation

Install the cushion rod in the reverse order of removal.

Pay attention to the following points:

Suzuki GSX-R. Cushion rod removal and installation


  1. Forward

Tightening torque cushion rod front mounting nut (a): 98 n·m (9.8 Kgf-m, 71.0 Lbf-ft) cushion rod rear mounting nut (b): 98 n·m (9.8 Kgf-m, 71.0 Lbf-ft)

Suzuki GSX-R. Cushion rod removal and installation


Cushion lever inspection
Refer to “cushion lever removal and installation” . Cushion lever Inspect the cushion levers for damage. If any defects are found, replace the cushion levers with new ones. ...

Cushion rod inspection
Refer to “cushion rod removal and installation” . Collar and spacer Remove the collar and spacer from the cushion rod.  Inspect the collar and spacer for any flaws or other damage. If an ...

Other materials:

Oil jet inspection
Refer to “oil jet removal and installation” . Oil jet Make sure that the oil jets are not clogged. If they are clogged, clean their oil passage using a wire of the proper size and compressed air. Piston cooling jet Oil jet (for transmission) Oil jet (for cam chain te ...

Rear suspension assembly construction
Rear shock absorber mounting bolt (upper) Rear shock absorber mounting nut (lower) Cushion rod mounting nut (front) Cushion rod mounting nut (rear) Cushion lever mounting nut Swingarm pivot nut Swingarm pivot boss nut Swingarm pivot shaft Swingarm ...

Ignition switch inspection
Inspect the ignition switch in the following procedures:  remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .  Disconnect the ignition switch lead wire coupler (1). Inspect the ignition switch for continuity with a tester. If ...

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