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Suzuki GSX-R 1000 Service Manual: Cushion rod removal and installation

Removal

  1. Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d .
  2.  Support the motorcycle with a jack to relieve load on the cushion rod.
  3.  Remove the muffler chamber. Refer to “muffler / muffler chamber / exhaust pipe removal and installation” in section 1k .
  4.  Remove the cushion rod (1) and washer.

Suzuki GSX-R. Cushion rod removal and installation


Installation

Install the cushion rod in the reverse order of removal.

Pay attention to the following points:

Suzuki GSX-R. Cushion rod removal and installation


  1. Forward

Tightening torque cushion rod front mounting nut (a): 98 n·m (9.8 Kgf-m, 71.0 Lbf-ft) cushion rod rear mounting nut (b): 98 n·m (9.8 Kgf-m, 71.0 Lbf-ft)

Suzuki GSX-R. Cushion rod removal and installation


Cushion lever inspection
Refer to “cushion lever removal and installation” . Cushion lever Inspect the cushion levers for damage. If any defects are found, replace the cushion levers with new ones. ...

Cushion rod inspection
Refer to “cushion rod removal and installation” . Collar and spacer Remove the collar and spacer from the cushion rod.  Inspect the collar and spacer for any flaws or other damage. If an ...

Other materials:

Country and area codes
The following codes stand for the applicable country(-ies) and area(-s). Wire color symbols Warning, caution and information labels location Noise label Information label Vacuum hose routing label Fuel information label Manual notice label Screen la ...

Evaporative emission control system removal and installation (only for e-33)
Hose removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d .  Remove the evap hoses as shown in the evap canister h ...

Turn signal / side-stand relay inspection
Refer to “electrical components location” in section 0a . Note make sure that the battery is fully charged. Before removing the turn signal/side-stand relay, check the operation of the turn signal light. If the turn signal light does not illuminate, inspect the bulb, turn signa ...

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