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Suzuki GSX-R 1000 Service Manual: Front brake master cylinder parts inspection

Refer to “front brake master cylinder / brake lever disassembly and assembly” .

Master cylinder

Inspect the master cylinder bore for any scratches or other damage

Suzuki GSX-R. Master cylinder


Piston / rubber parts

Inspect the piston surface for any scratches or other damage.

Inspect the primary cup, secondary cup and dust boot for wear or damage.

Suzuki GSX-R. Piston / rubber parts


Front brake master cylinder / brake lever disassembly and assembly
Refer to “front brake master cylinder assembly removal and installation” . Disassembly Remove the reservoir cap (1), plate (2), diaphragm (3) and reservoir tank (4). Remove the brake ...

Rear brake master cylinder components
Reservoir cap Plate Diaphragm Reservoir tank Reservoir hose Brake hose Brake hose union bolt Brake hose connector Master cylinder Spring Pis ...

Other materials:

Pair system inspection
Pair hose Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g .  Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d . Inspect the pair hoses for wear or damage. If it is worn or da ...

Cylinder head disassembly and assembly
Refer to “engine top side disassembly” . Refer to “engine top side assembly” . Caution identify the position of each removed part. Organize the parts in their respective groups (i.E., Intake, exhaust, no. 1 Or no. 2) So that they can be installed in their original locations ...

Brake pad
Front Rear Inspect the front and rear brake pads to see if they are worn down to the grooved wear limit line 1. If a pad is worn to the grooved wear limit line, it must be replaced with a new one. After replacing either the front or rear brake pads, the brake lever or pedal must be ...

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