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Suzuki GSX-R 1000 Service Manual: Rear shock absorber removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Rear suspension / Repair instructions / Rear shock absorber removal and installation

Removal

  1. Remove the right side cowling and side frame covers. Refer to “exterior parts removal and installation” in section 9d .
  2.  Support the motorcycle with a jack to relieve load on the rear shock absorber.
  3.  Remove the left muffler and muffler chamber heat guard no. 2. Refer to “muffler / muffler chamber / exhaust pipe removal and installation” in section 1k .
  4.  Remove the rear shock absorber lower mounting bolt and nut (1).

Suzuki GSX-R. Rear shock absorber removal and installation


  1. Remove the rear shock absorber upper mounting bolt and nut (2).

Suzuki GSX-R. Rear shock absorber removal and installation


  1. Remove the rear shock absorber upward

Suzuki GSX-R. Rear shock absorber removal and installation


Installation

Install the rear shock absorber in the reverse order of removal. Pay attention to the following points:

Tightening torque rear shock absorber upper mounting nut (a): 50 n·m (5.0 Kgf-m, 36.0 Lbf-ft) rear shock absorber lower mounting nut (b): 50 n·m (5.0 Kgf-m, 36.0 Lbf-ft)

Suzuki GSX-R. Rear shock absorber removal and installation


Suzuki GSX-R. Rear shock absorber removal and installation


Rear suspension inspection

Refer to “rear suspension inspection” in section 0b .

Rear suspension assembly construction
Rear shock absorber mounting bolt (upper) Rear shock absorber mounting nut (lower) Cushion rod mounting nut (front) Cushion rod mounting nut (rear) Cushion lever mo ...

Rear shock absorber inspection
Refer to “rear shock absorber removal and installation” . Shock absorber Inspect the rear shock absorber for damage and oil leakage, and absorber bushing for wear and damage. If any defect is foun ...

Other materials:

Air bleeding from brake fluid circuit
Air trapped in the brake fluid circuit acts like a cushion to absorb a large proportion of the pressure developed by the master cylinder and thus interferes with the full braking performance of the brake caliper. The presence of air is indicated by “sponginess” of the brake lever and also by la ...

Specifications
Service data Wheel unit: mm (in) Tire Tightening torque specifications Note the specified tightening torque is described in the following. “Front wheel components”  “front wheel assembly construction”  “rear wheel components”  “rear wheel assembly c ...

Evaporative emission control system removal and installation (only for e-33)
Hose removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Remove the frame cover assembly. Refer to “exterior parts removal and installation” in section 9d .  Remove the evap hoses as shown in the evap canister h ...

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