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Suzuki GSX-R 1000 Service Manual: Front wheel dust seal / bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Wheels and tires / Repair instructions / Front wheel dust seal / bearing removal and installation

Removal

  1. Remove the front wheel assembly. Refer to front wheel assembly removal and installation .
  2.  Remove the dust seals using the special tool.

    Special tool

(a): 0991350121 (oil
seal remover)

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Remove the wheel bearings using the special tool.

Special tool (b): 0992120240 (bearing remover
set)

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Remove the spacer (1).

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


Installation

Caution

the removed dust seals and bearings must be replaced with new ones.

  1. Apply grease to the wheel bearings.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. First install the right wheel bearing, then install the spacer (1) and left wheel bearing with the special tool.

Special tool

(a):
0992484510 (bearing installer set)

(b):
0994134513 (bearing installer)

Caution

the sealed cover of the bearing must face outside.

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Spacer
  2. Clearance
  1. Install the dust seals with the special tool.

Special tool

(c):
0991370210 (bearing installing set (10 75 ))

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Apply grease to the lip of dust seals.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Install the front wheel assembly. Refer tofront wheel assembly removal and installation .
Front wheel related parts inspection
Refer to front wheel assembly removal and installation . Tire Refer to tire inspection in section 0b . Front brake disc Refer to front brake disc inspection in section 4b . Dust seal ...

Rear wheel components
Rear axel nut Collar Dust seal Bearing Retainer Rear sprocket Sprocket mounting drum Wheel damper Bearing Spacer Air valve Rear wheel ...

Other materials:

Steering stem bearing removal and installation
Removal Remove the steering stem upper bearing and steering stem lower bracket. Refer to steering / steering damper removal and installation .  Remove the steering stem lower bearing inner race using a chisel. Remove the steering stem upper and lower bearing races using ...

Special tools and equipment
Recommended service material Note required service material is also described in the following. Lubrication points Special tool ...

Emission control warranty
Suzuki motor corporation warrants to the ultimate purchaser and each subsequent purchaser that this vehicle is designed, built, and equipped so as to conform at the time of sale with all U.S. Emission standards applicable at the time of manufacture, and that it is free from defects in materi ...

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