Suzuki GSX-R 1000 Service Manual: Front wheel dust seal / bearing removal and installation
Removal
- Remove the front wheel assembly. Refer to “front wheel assembly removal and installation” .
- Remove the dust seals using the special tool.
Special tool
(a): 09913–50121 (oil
seal remover)
- Remove the wheel bearings using the special tool.
Special tool
(b): 09921–20240 (bearing remover
set)
- Remove the spacer (1).
Installation
| Caution the removed dust seals and bearings must be replaced with new ones. |
- Apply grease to the wheel bearings.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- First install the right wheel bearing, then install the spacer (1) and left wheel bearing with the special tool.
Special tool
(a):
09924–84510 (bearing installer set)
(b):
09941–34513 (bearing installer)
| Caution the sealed cover of the bearing must face outside. |
|
- Install the dust seals with the special tool.
Special tool
(c):
09913–70210 (bearing installing set (10
– 75 Ô))
- Apply grease to the lip of dust seals.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the front wheel assembly. Refer to“front wheel assembly removal and installation” .
Front wheel related parts inspection
Refer to “front wheel assembly removal and installation” .
Tire
Refer to “tire inspection” in section 0b .
Front brake disc
Refer to “front brake disc inspection” in section 4b .
Dust seal
...
Rear wheel components
Rear axel nut
Collar
Dust seal
Bearing
Retainer
Rear sprocket
Sprocket mounting drum
Wheel damper
Bearing
Spacer
Air valve
Rear wheel
...
Other materials:
Steering stem bearing removal and installation
Removal
Remove the steering stem upper bearing and steering stem lower bracket.
Refer to “steering / steering damper removal and installation” .
Remove the steering stem lower bearing inner race
using a chisel.
Remove the steering stem upper and lower bearing
races using ...
Lower light bulb
Turn the socket 1 counterclockwise
and remove it.
Turn the socket 2 counterclockwise
and remove it.
Remove the bulb 3 from the
socket.
Caution
Oil from your skin may damage
the headlight bulb or shorten
its life.
Grasp the new bulb with a
c ...
Engine top side disassembly
It is unnecessary to remove the engine assembly from
the frame when servicing the cylinder head cover and
camshafts.
Note
before servicing the engine top side
components (until camshafts removal) with
the engine in place, remove the following
parts:
air cleaner box
...