Suzuki GSX-R 1000 Service Manual: Front wheel dust seal / bearing removal and installation
Removal
- Remove the front wheel assembly. Refer to “front wheel assembly removal and installation” .
- Remove the dust seals using the special tool.
Special tool
(a): 09913–50121 (oil
seal remover)
- Remove the wheel bearings using the special tool.
Special tool
(b): 09921–20240 (bearing remover
set)
- Remove the spacer (1).
Installation
| Caution the removed dust seals and bearings must be replaced with new ones. |
- Apply grease to the wheel bearings.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- First install the right wheel bearing, then install the spacer (1) and left wheel bearing with the special tool.
Special tool
(a):
09924–84510 (bearing installer set)
(b):
09941–34513 (bearing installer)
| Caution the sealed cover of the bearing must face outside. |
|
- Install the dust seals with the special tool.
Special tool
(c):
09913–70210 (bearing installing set (10
– 75 Ô))
- Apply grease to the lip of dust seals.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the front wheel assembly. Refer to“front wheel assembly removal and installation” .
Front wheel related parts inspection
Refer to “front wheel assembly removal and installation” .
Tire
Refer to “tire inspection” in section 0b .
Front brake disc
Refer to “front brake disc inspection” in section 4b .
Dust seal
...
Rear wheel components
Rear axel nut
Collar
Dust seal
Bearing
Retainer
Rear sprocket
Sprocket mounting drum
Wheel damper
Bearing
Spacer
Air valve
Rear wheel
...
Other materials:
Turn signal / side-stand relay inspection
Refer to “electrical components location” in section 0a .
Note
make sure that the battery is fully charged.
Before removing the turn signal/side-stand relay, check
the operation of the turn signal light.
If the turn signal light does not illuminate, inspect the
bulb, turn signa ...
Cushion rod bearing removal and installation
Removal
Remove the cushion rod. Refer to “cushion rod removal and installation”
.
Remove the cushion rod bearing with the special
tool.
Special tool
(a):
09921–20240 (bearing remover set)
Installation
Caution
the removed bearings must be replaced with
new on ...
Precautions
Precautions for maintenance
The “periodic maintenance schedule chart” lists the recommended intervals for
all the required periodic service work
necessary to keep the motorcycle operating at peak performance and economy.
Maintenance intervals are expressed
in terms of kilometers, miles and mo ...