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Suzuki GSX-R 1000 Service Manual: Front wheel dust seal / bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Wheels and tires / Repair instructions / Front wheel dust seal / bearing removal and installation

Removal

  1. Remove the front wheel assembly. Refer to “front wheel assembly removal and installation” .
  2.  Remove the dust seals using the special tool.

    Special tool

(a): 09913–50121 (oil
seal remover)

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Remove the wheel bearings using the special tool.

Special tool (b): 09921–20240 (bearing remover
set)

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Remove the spacer (1).

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


Installation

Caution

the removed dust seals and bearings must be replaced with new ones.

  1. Apply grease to the wheel bearings.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. First install the right wheel bearing, then install the spacer (1) and left wheel bearing with the special tool.

Special tool

(a):
09924–84510 (bearing installer set)

(b):
09941–34513 (bearing installer)

Caution

the sealed cover of the bearing must face outside.

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Spacer
  2. Clearance
  1. Install the dust seals with the special tool.

Special tool

(c):
09913–70210 (bearing installing set (10 – 75 Ô))

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Apply grease to the lip of dust seals.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Install the front wheel assembly. Refer to“front wheel assembly removal and installation” .
Front wheel related parts inspection
Refer to “front wheel assembly removal and installation” . Tire Refer to “tire inspection” in section 0b . Front brake disc Refer to “front brake disc inspection” in section 4b . Dust seal ...

Rear wheel components
Rear axel nut Collar Dust seal Bearing Retainer Rear sprocket Sprocket mounting drum Wheel damper Bearing Spacer Air valve Rear wheel ...

Other materials:

Rear brake pad inspection
The extent of brake pads wear can be checked by observing the grooved limit line “a” on the pads. When the wear exceeds the grooved limit line, replace the pads with new ones. Refer to “rear brake pad replacement” . Caution replace the brake pad as a set, otherwise braking performa ...

Ignition coil inspection
Refer to “electrical components location” in section 0a . Ignition coil primary peak voltage Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d . Disconnect all ignition coil. Refer to “ignition coil and spark plug removal and installation” . ...

Fuel level gauge inspection
Inspect the fuel level gauge in the following procedures:  remove the fuel pump. Refer to “fuel pump disassembly and assembly” in section 1g .  Measure the resistance at each fuel level gauge in float position. If the resistance is incorrect, replace fuel level gauge with a ne ...

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