Suzuki GSX-R 1000 Service Manual: Front wheel dust seal / bearing removal and installation
Removal
- Remove the front wheel assembly. Refer to “front wheel assembly removal and installation” .
- Remove the dust seals using the special tool.
Special tool
(a): 09913–50121 (oil
seal remover)
- Remove the wheel bearings using the special tool.
Special tool
(b): 09921–20240 (bearing remover
set)
- Remove the spacer (1).
Installation
| Caution the removed dust seals and bearings must be replaced with new ones. |
- Apply grease to the wheel bearings.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- First install the right wheel bearing, then install the spacer (1) and left wheel bearing with the special tool.
Special tool
(a):
09924–84510 (bearing installer set)
(b):
09941–34513 (bearing installer)
| Caution the sealed cover of the bearing must face outside. |
|
- Install the dust seals with the special tool.
Special tool
(c):
09913–70210 (bearing installing set (10
– 75 Ô))
- Apply grease to the lip of dust seals.
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Install the front wheel assembly. Refer to“front wheel assembly removal and installation” .
Front wheel related parts inspection
Refer to “front wheel assembly removal and installation” .
Tire
Refer to “tire inspection” in section 0b .
Front brake disc
Refer to “front brake disc inspection” in section 4b .
Dust seal
...
Rear wheel components
Rear axel nut
Collar
Dust seal
Bearing
Retainer
Rear sprocket
Sprocket mounting drum
Wheel damper
Bearing
Spacer
Air valve
Rear wheel
...
Other materials:
Fuel pump relay inspection
Refer to “electrical components location” in section 0a .
Inspect the fuel pump relay in the following procedures:
remove the frame covers. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Remove the fuel pump relay (1).
First, check f ...
Tire condition and type
Tire condition and tire type affect
motorcycle performance. Cuts or
cracks in the tires can lead to tire
failure and loss of motorcycle
control. Worn tires are susceptible
to puncture failures and subsequent
loss of motorcycle control.
Tire wear also affects the tire profile,
changing moto ...
Specifications
Service data
Clutch
unit: mm (in)
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Clutch control system components” “clutch components”
Reference: for the tightening torque of fastener not specified in this ...