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Suzuki GSX-R 1000 Service Manual: Front wheel dust seal / bearing removal and installation

Suzuki GSX-R 1000 Service Manual / Suspension / Wheels and tires / Repair instructions / Front wheel dust seal / bearing removal and installation

Removal

  1. Remove the front wheel assembly. Refer to front wheel assembly removal and installation .
  2.  Remove the dust seals using the special tool.

    Special tool

(a): 0991350121 (oil
seal remover)

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Remove the wheel bearings using the special tool.

Special tool (b): 0992120240 (bearing remover
set)

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Remove the spacer (1).

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


Installation

Caution

the removed dust seals and bearings must be replaced with new ones.

  1. Apply grease to the wheel bearings.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. First install the right wheel bearing, then install the spacer (1) and left wheel bearing with the special tool.

Special tool

(a):
0992484510 (bearing installer set)

(b):
0994134513 (bearing installer)

Caution

the sealed cover of the bearing must face outside.

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Spacer
  2. Clearance
  1. Install the dust seals with the special tool.

Special tool

(c):
0991370210 (bearing installing set (10 75 ))

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Apply grease to the lip of dust seals.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Front wheel dust seal / bearing removal and installation


  1. Install the front wheel assembly. Refer tofront wheel assembly removal and installation .
Front wheel related parts inspection
Refer to front wheel assembly removal and installation . Tire Refer to tire inspection in section 0b . Front brake disc Refer to front brake disc inspection in section 4b . Dust seal ...

Rear wheel components
Rear axel nut Collar Dust seal Bearing Retainer Rear sprocket Sprocket mounting drum Wheel damper Bearing Spacer Air valve Rear wheel ...

Other materials:

Rear suspension assembly construction
Rear shock absorber mounting bolt (upper) Rear shock absorber mounting nut (lower) Cushion rod mounting nut (front) Cushion rod mounting nut (rear) Cushion lever mounting nut Swingarm pivot nut Swingarm pivot boss nut Swingarm pivot shaft Swingarm ...

Specifications
Service data Thermostat + radiator + fan + coolant Tightening torque specifications Note the specified tightening torque is described in the following. Water hose routing diagram  water pump components  water pump construction Reference: for the tig ...

Clutch adjustment
Clutch cable play should be 1 0 - 15 mm (0.4 - 0.6 In) measured at the clutch lever end. Adjust clutch cable play according to the following procedure: Minor adjustment Turn the clutch cable adjuster 1 to provide the specified play. Major adjustment Turn in the adjuster 1 all the ...

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