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Suzuki GSX-R 1000 Service Manual: Front wheel related parts inspection

Refer to front wheel assembly removal and installation .

Tire

Refer to tire inspection in section 0b .

Front brake disc

Refer to front brake disc inspection in section 4b .

Dust seal

Inspect the lip of dust seals for wear or damage. If any defects are found, replace the dust seal with a new one.

Refer to front wheel dust seal / bearing removal and installation .

Suzuki GSX-R. Dust seal


Wheel axle

Using a dial gauge, check the wheel axle for runout. If the runout exceeds the limit, replace the axle shaft.

Special tool (a): 0990020607 (dial gauge) (b): 0990020701 (dial gauge chuck) (c): 0990021304 (v blocks)

Wheel axle runout service limit: 0.25 Mm (0.010 In)

Suzuki GSX-R. Wheel axle


Wheel

  1. Remove the brake pads. Refer to front brake pad replacement in section 4b .
  2.  Make sure that the wheel runout checked as shown in the figure does not exceed the service limit. An excessive runout is usually due to worn or loosened wheel bearings and can be reduced by replacing the bearings. If bearing replacement fails to reduce the runout, replace the wheel.

Wheel rim runout service limit (axial and radial): 2.0 Mm (0.08 In)

Suzuki GSX-R. Wheel


  1. Install the brake pads. Refer to front brake pad replacement in section 4b .

Wheel bearing

Inspect the play of the wheel bearings by finger while they are in the wheel. Rotate the inner race by finger to inspect for abnormal noise and smooth rotation. Replace the bearing if there is anything unusual. Refer to front wheel dust seal / bearing removal and installation .

Suzuki GSX-R. Wheel bearing


Front wheel assembly removal and installation
Removal Remove the brake calipers, left and right. Caution do not operate the brake lever with the caliper removed. Loosen two axle pinch bolts (1) on the right front ...

Front wheel dust seal / bearing removal and installation
Removal Remove the front wheel assembly. Refer to front wheel assembly removal and installation .  Remove the dust seals using the special tool. Special tool (a): 0991350121 (oil ...

Other materials:

Component location
Electrical components location Ignition switch/immobilizer antenna Iat sensor Secondary fuel injector Primary fuel injector Iap sensor Evap system purge control solenoid valve Fuel pump relay Turn signal/side-stand relay Cooling fan relay Ect ...

DTC c29 (p1654-h/l): secondary throttle position sensor (stps) circuit malfunction
Detected condition and possible cause Detected condition Possible cause C29 Output voltage is not within the following range. Difference between actual throttle opening and opening calculated by ecm is larger than specified value. 0.15 V ≤ Sensor ...

Brake pad
Front Rear Inspect the front and rear brake pads to see if they are worn down to the grooved wear limit line 1. If a pad is worn to the grooved wear limit line, it must be replaced with a new one. After replacing either the front or rear brake pads, the brake lever or pedal must be ...

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