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Suzuki GSX-R 1000 Service Manual: Front wheel related parts inspection

Refer to “front wheel assembly removal and installation” .

Tire

Refer to “tire inspection” in section 0b .

Front brake disc

Refer to “front brake disc inspection” in section 4b .

Dust seal

Inspect the lip of dust seals for wear or damage. If any defects are found, replace the dust seal with a new one.

Refer to “front wheel dust seal / bearing removal and installation” .

Suzuki GSX-R. Dust seal


Wheel axle

Using a dial gauge, check the wheel axle for runout. If the runout exceeds the limit, replace the axle shaft.

Special tool (a): 09900–20607 (dial gauge) (b): 09900–20701 (dial gauge chuck) (c): 09900–21304 (v blocks)

Wheel axle runout service limit: 0.25 Mm (0.010 In)

Suzuki GSX-R. Wheel axle


Wheel

  1. Remove the brake pads. Refer to “front brake pad replacement” in section 4b .
  2.  Make sure that the wheel runout checked as shown in the figure does not exceed the service limit. An excessive runout is usually due to worn or loosened wheel bearings and can be reduced by replacing the bearings. If bearing replacement fails to reduce the runout, replace the wheel.

Wheel rim runout service limit (axial and radial): 2.0 Mm (0.08 In)

Suzuki GSX-R. Wheel


  1. Install the brake pads. Refer to “front brake pad replacement” in section 4b .

Wheel bearing

Inspect the play of the wheel bearings by finger while they are in the wheel. Rotate the inner race by finger to inspect for abnormal noise and smooth rotation. Replace the bearing if there is anything unusual. Refer to “front wheel dust seal / bearing removal and installation” .

Suzuki GSX-R. Wheel bearing


Front wheel assembly removal and installation
Removal Remove the brake calipers, left and right. Caution do not operate the brake lever with the caliper removed. Loosen two axle pinch bolts (1) on the right front ...

Front wheel dust seal / bearing removal and installation
Removal Remove the front wheel assembly. Refer to “front wheel assembly removal and installation” .  Remove the dust seals using the special tool. Special tool (a): 09913–50121 (oil ...

Other materials:

Rear shock absorber disposal
Refer to “rear shock absorber removal and installation” . The rear shock absorber unit contains high-pressure nitrogen gas. Mishandling can cause explosion.  Keep away from fire and heat. High gas pressure caused by heat can cause an explosion.  Release gas ...

If a collision is imminent, do something
Many riders fear locking up their brakes or haven't learned to swerve to avoid an accident. Many inexperienced riders (and too many seasoned riders) use only their rear brake in an emergency, resulting in unnecessary impacts in some cases and unnecessarily high impact speeds in other case ...

Gearshift shaft oil seal / bearing removal and installation
Removal Remove the gearshift shaft. Refer to “gearshift shaft / gearshift cam plate removal and installation” .  Remove the gearshift shaft oil seal (1). Remove the bearings (2) and (3) with the special tools. Special tool (a): 09921–20210 (bearing remover (12 mm)) ...

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