Suzuki GSX-R 1000 Service Manual: Ignition switch inspection
Inspect the ignition switch in the following procedures:
- remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .
- Disconnect the ignition switch lead wire coupler (1).
- Inspect the ignition switch for continuity with a tester.
If any abnormality is found, replace the ignition switch with a new one.
Special tool
: 09900–25008 (multi circuit tester
set)
Tester knob indication
continuity ( 
)
E-02, 19, 24, 51
E-03, 14, 28, 33
- After finishing the ignition switch inspection, reinstall the removed parts.
Ignition switch removal and installation
Refer to “ignition switch removal and installation” in section 1h .
Oil pressure switch inspection
Inspect the oil pressure switch in the following
procedures:
Note
before inspecting the oil pressure switch, check if the engine oil level
is correct. Refer to “engine oil and filter r ...
Horn inspection
Note
if the horn sound condition is normal, it is not
necessary to inspect the horn button
continuity.
Horn button inspection
Remove the air cleaner box. Refer to “air cleane ...
Other materials:
Water hose inspection
Inspect the water hoses in the following procedures:
remove the side cowlings. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Check the water hoses for crack, damage or engine
coolant leakage. If any defect is found, replace the
water hose wi ...
Piston and piston ring inspection
Refer to “piston ring removal and installation” .
Piston diameter
Measure the piston diameter using the micrometer at 15
mm (0.6 In) “a” from the skirt end. If the piston diameter
is less than the service limit, replace the piston.
Special tool
(a): 09900–20203 (micrometer (50 –
75 mm))
Pis ...
Front brake caliper removal and installation
Note
the right and left calipers are installed
symmetrically and therefore the removal
procedure for one side is the same as that for
the other side.
Removal
Drain brake fluid. Refer to “brake fluid replacement” in section 4a .
Remove the brake hose from the cali ...