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Suzuki GSX-R 1000 Service Manual: Headlight bulb and position light bulb replacement

Suzuki GSX-R 1000 Service Manual / Body and accessories / Lighting systems / Repair instructions / Headlight bulb and position light bulb replacement

Caution

when you touch the bulb with your bare hands, clean the bulb with a cloth moistened with alcohol or soap water to prevent premature bulb failure.

Low beam bulb

  1. Remove the combination meter. Refer to “combination meter removal and installation” in section 9c .
  2.  Disconnect the headlight (low beam) coupler (1).
  3.  Remove the headlight bulb/socket (low beam) (2) by turning it counterclockwise.

Suzuki GSX-R. Low beam bulb


  1. Replace the headlight bulb (low beam) with a new one.
  2.  Reinstall the removed parts.

High beam bulb

  1. Remove the body cowling cover. Refer to “exterior parts removal and installation” in section 9d .
  2.  Disconnect the headlight (high beam) coupler (1).
  3.  Remove the headlight bulb/socket (high beam) (2) by turning it counterclockwise.

Suzuki GSX-R. High beam bulb


  1. Replace the headlight bulb (high beam) with a new one.
  2.  Reinstall the removed parts.

Position light bulb

  1. Disconnect the position light socket (1).

Suzuki GSX-R. Position light bulb


  1. Replace the position light bulb (2) with a new one.

Suzuki GSX-R. Position light bulb


  1. Reinstall the position light socket.
Headlight removal and installation
Removal Remove the body cowling assembly. Refer to “exterior parts removal and installation” in section 9d .  Remove the air intake pipes (1). Refer to “exterior parts removal and ins ...

Headlight beam adjustment
Adjust the headlight beam, both horizontally and vertically. Note  to adjust the headlight beam, adjust the beam horizontally first, then vertically.  It is not necessar ...

Other materials:

Cooling circuit inspection
Do not open the radiator cap when the engine is hot, as you may be injured by escaping hot liquid or vapor.  When removing the radiator cap tester, put a rag on the filler to prevent the engine coolant from spraying out. Inspect the cooling ...

Cushion rod inspection
Refer to “cushion rod removal and installation” . Collar and spacer Remove the collar and spacer from the cushion rod.  Inspect the collar and spacer for any flaws or other damage. If any defects are found, replace it with a new one. Cushion rod bearing Insert the collar a ...

Schematic and routing diagram
Fuel tank drain hose and breather hose routing diagram Fuel tank water drain hose Fuel tank breather hose no. 1 Fuel tank breather hose no. 2 Fuel tank breather hose no. 3 3-Way joint Frame White marking Set the hose end to the root of tank nippl ...

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