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Suzuki GSX-R 1000 Service Manual: Special tools and equipment

Recommended service material

Suzuki GSX-R. Recommended service material


Note

required service material is also described in the following.

Water hose routing diagram  water pump components  water pump construction

Special tool

Suzuki GSX-R. Special tool


Specifications
Service data Thermostat + radiator + fan + coolant Tightening torque specifications Note the specified tightening torque is described in the following. Water hose routing diag ...

Fuel system
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Other materials:

Gearshift shaft / gearshift cam plate removal and installation
Removal Remove the engine sprocket cover. Refer to engine sprocket removal and installation in section 3a .  Remove the clutch components. Refer to clutch removal in section 5c .  Remove the snap ring (1) and washer (2) from the gearshift shaft. Special tool : 0990006 ...

Cooling circuit inspection
Do not open the radiator cap when the engine is hot, as you may be injured by escaping hot liquid or vapor.  When removing the radiator cap tester, put a rag on the filler to prevent the engine coolant from spraying out. Inspect the cooling ...

Water pump related parts inspection
Refer to water pump disassembly and assembly . Mechanical seal Visually inspect the mechanical seal for damage, with particular attention given to the sealing face. Replace the mechanical seal that shows indications of leakage. Oil seal Visually inspect the oil seal for damage, with p ...

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