Suzuki GSX-R 1000 Service Manual: Headlight removal and installation
Removal
- Remove the body cowling assembly. Refer to “exterior parts removal and installation” in section 9d .
- Remove the air intake pipes (1). Refer to “exterior parts removal and installation” in section 9d .
- Remove the wiring harness no. 2 (2) By disconnecting the couplers and clamps.
- Remove the intake pipe covers (3).
- Remove the intake cover (4).
- Remove the body cowling (5).
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Installation
Installation is in the reverse order of removal. Pay attention to the following point:
- route the wiring harness properly. Refer to “wiring harness routing diagram” in section 9a .
- After installing, be sure to inspect the headlight beam.
Refer to “headlight beam adjustment” .
Headlight components
Headlight low beam bulb (12 v 55 w, h11)
Headlight high beam bulb (12 v 65 w, h9)
Position light bulb (12 v 5 w) x 2
...
Headlight bulb and position light bulb
replacement
Caution
when you touch the bulb with your bare
hands, clean the bulb with a cloth moistened
with alcohol or soap water to prevent
premature bulb failure.
Low beam bulb
Rem ...
Other materials:
Engine stop switch inspection
Inspect the engine stop switch in the following
procedures:
turn the ignition switch off.
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Disconnect the right handlebar switch coupler (1).
Inspect the engine stop ...
Fuses
The main fuse is located under
the front seat. To access the fuse,
remove the seat by referring to
the seat lock and helmet
holders.
The fuses are located inside the
left fairing. One 1 oa and one 15a
spare fuses are provided inside
the fuse box.
They are designed to open when ...
Balancer shaft journal bearing inspection
and selection
Refer to “engine bottom side disassembly” (page 1d-
49).
Refer to “engine bottom side assembly” .
Inspection
Inspect the bearing surfaces for any signs of fusion,
pitting, burn or flaws. If any, replace them with a
specified set of bearings.
Selection
Place the plastigauge axial ...