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Suzuki GSX-R 1000 Service Manual: Headlight removal and installation

Removal

  1. Remove the body cowling assembly. Refer to exterior parts removal and installation in section 9d .
  2.  Remove the air intake pipes (1). Refer to exterior parts removal and installation in section 9d .
  3. Remove the wiring harness no. 2 (2) By disconnecting the couplers and clamps.

Suzuki GSX-R. Headlight removal and installation


  1. Remove the intake pipe covers (3).

Suzuki GSX-R. Headlight removal and installation


  1. Remove the intake cover (4).
  2.  Remove the body cowling (5).

Suzuki GSX-R. Headlight removal and installation


Suzuki GSX-R. Headlight removal and installation


  1. Velcro fastening

Installation

Installation is in the reverse order of removal. Pay attention to the following point:

Headlight components
Headlight low beam bulb (12 v 55 w, h11) Headlight high beam bulb (12 v 65 w, h9) Position light bulb (12 v 5 w) x 2 ...

Headlight bulb and position light bulb replacement
Caution when you touch the bulb with your bare hands, clean the bulb with a cloth moistened with alcohol or soap water to prevent premature bulb failure. Low beam bulb Rem ...

Other materials:

Exhaust control system construction
Excv cable no. 1 (Cl) Excv cable no. 2 (Op) When loosening or tightening the pulley bolt, be sure to fix the pulley with an adjustable wrench, or excva may get damaged. 5 Nm (0.5 Kgf-m, 3.5 Lbf-ft) 42 43 Mm (1.65 1.69 In) 60 61 Mm (2.36 ...

Steering tension adjustment
Check the steering movement in the following procedures:  by supporting the motorcycle with a jack, lift the front wheel unit is off the floor 20 30 mm (0.8 1.2 In).  Remove the steering damper. Refer to steering damper construction .  Check to make sure that the cabl ...

Right handlebar
Engine stop switch 1 "" Position The ignition circuit is off. The engine cannot start or run. "" Position The ignition circuit is on and the engine can run. Front brake lever 2 Apply the front brake by squeezing the front brake lever towards the grip. The brake ligh ...

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