Suzuki GSX-R 1000 Service Manual: Headlight removal and installation
Removal
- Remove the body cowling assembly. Refer to “exterior parts removal and installation” in section 9d .
- Remove the air intake pipes (1). Refer to “exterior parts removal and installation” in section 9d .
- Remove the wiring harness no. 2 (2) By disconnecting the couplers and clamps.
- Remove the intake pipe covers (3).
- Remove the intake cover (4).
- Remove the body cowling (5).
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Installation
Installation is in the reverse order of removal. Pay attention to the following point:
- route the wiring harness properly. Refer to “wiring harness routing diagram” in section 9a .
- After installing, be sure to inspect the headlight beam.
Refer to “headlight beam adjustment” .
Headlight components
Headlight low beam bulb (12 v 55 w, h11)
Headlight high beam bulb (12 v 65 w, h9)
Position light bulb (12 v 5 w) x 2
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Headlight bulb and position light bulb
replacement
Caution
when you touch the bulb with your bare
hands, clean the bulb with a cloth moistened
with alcohol or soap water to prevent
premature bulb failure.
Low beam bulb
Rem ...
Other materials:
Iat sensor removal and installation
Removal
Remove the air cleaner box. Refer to “air cleaner box removal and
installation” in section 1d .
Remove the iat sensor (1) from the air cleaner box.
Installation
Install the iat sensor in the reverse order of removal.
Pay attention to the following point:
t ...
Clutch control system components
Push rod
Clutch release camshaft
Clutch release arm
Clutch cable
1 N·m (0.1 Kgf-m, 0.7
Lbf-ft)
6 N·m
(0.6 Kgf-m, 4.5 Lbf-ft)
10 N·m
(1.0 Kgf-m, 0.7 Lbf-ft)
Apply grease
Do not reuse.
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Exterior parts removal and installation
Side frame cover
Removal
Note
the left and right side frame covers are
installed symmetrically and therefore the
removal/installation procedure for one side is
the same as that for the other side.
Remove the bolt (1).
Remove the side frame cover (2).
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