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Suzuki GSX-R 1000 Service Manual: Headlight removal and installation

Removal

  1. Remove the body cowling assembly. Refer to “exterior parts removal and installation” in section 9d .
  2.  Remove the air intake pipes (1). Refer to “exterior parts removal and installation” in section 9d .
  3. Remove the wiring harness no. 2 (2) By disconnecting the couplers and clamps.

Suzuki GSX-R. Headlight removal and installation


  1. Remove the intake pipe covers (3).

Suzuki GSX-R. Headlight removal and installation


  1. Remove the intake cover (4).
  2.  Remove the body cowling (5).

Suzuki GSX-R. Headlight removal and installation


Suzuki GSX-R. Headlight removal and installation


  1. Velcro fastening

Installation

Installation is in the reverse order of removal. Pay attention to the following point:

Headlight components
Headlight low beam bulb (12 v 55 w, h11) Headlight high beam bulb (12 v 65 w, h9) Position light bulb (12 v 5 w) x 2 ...

Headlight bulb and position light bulb replacement
Caution when you touch the bulb with your bare hands, clean the bulb with a cloth moistened with alcohol or soap water to prevent premature bulb failure. Low beam bulb Rem ...

Other materials:

Air cleaner box removal and installation
Removal Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).  Remove the air cleaner box cover. Refer to “air cleaner element removal and installation” .  Remove the air cleaner mounting bolt. Remove the air clea ...

Stv actuator removal and installation
Refer to “throttle body disassembly and assembly” in section 1d . Caution never remove the stva from the throttle body. Isc valve inspection Refer to “dtc “c40” (p0505 / p0506 / p0507): isc valve circuit malfunction” in section 1a . Isc valve removal and installation Refer t ...

Ect sensor inspection
Refer to “dtc “c15” (p0115-h/l): ect sensor circuit malfunction” in section 1a . Inspect the ect sensor in the following procedures:  remove the ect sensor. Refer to “ect sensor removal and installation” .  Connect the ect sensor (1) to the circuit tester and place it in the o ...

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