Suzuki GSX-R 1000 Service Manual: Front fork components

Suzuki GSX-R 1000 Service Manual / Suspension / Front suspension / Repair instructions / Front fork components

Suzuki GSX-R. Front fork components

Front fork cap
O-ring
Rebound damping force adjuster rod
Compression damping force adjuster rod
Piston rod nut
O-ring
Piston ring
Rod guide case
Spring
Piston rod
Spring collar b
Spring
Spring collar a
Slide bushing
Outer tube
Guide bushing
Oil seal spacer
Oil seal
Stopper ring
Dust seal
Inner tube
Front axle pinch bolt
35
N·m (3.5 Kgf-m, 25.5 Lbf-ft)
28 N·m
(2.8 Kgf-m, 20.0 Lbf-ft)
90 N·m
(9.0 Kgf-m, 65.0 Lbf-ft)
23 N·m
(2.3 Kgf-m, 16.5 Lbf-ft)

Apply fork oil.

Do not reuse.

Repair instructions

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Front fork removal and installation

Note the right and left front forks are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side. Removal Remove the ...

Other materials:

Fuel pump relay inspection
Refer to “electrical components location” in section 0a . Inspect the fuel pump relay in the following procedures: remove the frame covers. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Remove the fuel pump relay (1). First, check f ...

Drive chain
This motorcycle has a master link type drive chain. We recommend that you take your motorcycle to an authorized suzuki dealer if the drive chain needs replacing. The condition and adjustment of the drive chain should be checked each day before you ride. Always follow the guidelines for ins ...

Break-in procedures
During manufacture only the best possible materials are used and all machined parts are finished to a very high standard but it is still necessary to allow the moving parts to “break-in” before subjecting the engine to maximum stresses. The future performance and reliability of the engine depen ...