Suzuki GSX-R 1000 Service Manual: Front fork components

Suzuki GSX-R 1000 Service Manual / Suspension / Front suspension / Repair instructions / Front fork components

Suzuki GSX-R. Front fork components

Front fork cap
O-ring
Rebound damping force adjuster rod
Compression damping force adjuster rod
Piston rod nut
O-ring
Piston ring
Rod guide case
Spring
Piston rod
Spring collar b
Spring
Spring collar a
Slide bushing
Outer tube
Guide bushing
Oil seal spacer
Oil seal
Stopper ring
Dust seal
Inner tube
Front axle pinch bolt
35
N·m (3.5 Kgf-m, 25.5 Lbf-ft)
28 N·m
(2.8 Kgf-m, 20.0 Lbf-ft)
90 N·m
(9.0 Kgf-m, 65.0 Lbf-ft)
23 N·m
(2.3 Kgf-m, 16.5 Lbf-ft)

Apply fork oil.

Do not reuse.

Repair instructions

...

Front fork removal and installation

Note the right and left front forks are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side. Removal Remove the ...

Other materials:

Water pump components
Impeller Mechanical seal Oil seal O-ring O-ring 8 N·m (0.8 Kgf-n, 6.0 Ib-ft) 10 N·m (1.0 Kgf-n, 7.0 Ib-ft) 6 N·m (0.6 Kgf-n, 4.5 Ib-ft) 13 N·m (1.3 Kgf-n, 9.5 Ib-ft) Apply grease. Apply engine coolant. Apply molyb ...

Gearshift shaft / gearshift cam plate removal and installation
Removal Remove the engine sprocket cover. Refer to “engine sprocket removal and installation” in section 3a . Remove the clutch components. Refer to “clutch removal” in section 5c . Remove the snap ring (1) and washer (2) from the gearshift shaft. Special tool : 09900–06 ...

Battery visual inspection
Inspect the battery in the following procedures: remove the front seat. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6). Visually inspect the surface of the battery container. If any signs of cracking or electrolyte leakage from the sides of th ...