Suzuki GSX-R 1000 Service Manual: Front fork components

Suzuki GSX-R 1000 Service Manual / Suspension / Front suspension / Repair instructions / Front fork components

Suzuki GSX-R. Front fork components

Front fork cap
O-ring
Rebound damping force adjuster rod
Compression damping force adjuster rod
Piston rod nut
O-ring
Piston ring
Rod guide case
Spring
Piston rod
Spring collar b
Spring
Spring collar a
Slide bushing
Outer tube
Guide bushing
Oil seal spacer
Oil seal
Stopper ring
Dust seal
Inner tube
Front axle pinch bolt
35
N·m (3.5 Kgf-m, 25.5 Lbf-ft)
28 N·m
(2.8 Kgf-m, 20.0 Lbf-ft)
90 N·m
(9.0 Kgf-m, 65.0 Lbf-ft)
23 N·m
(2.3 Kgf-m, 16.5 Lbf-ft)

Apply fork oil.

Do not reuse.

Repair instructions

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Front fork removal and installation

Note the right and left front forks are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side. Removal Remove the ...

Other materials:

Swingarm bearing removal and installation
Removal Remove the swingarm. Refer to “swingarm removal and installation” . Remove the swingarm pivot bearings (1) using the special tool. Special tool (a): 09921–20240 (bearing remover set) Remove the center spacer (2). Remove the cushion lever bearing (3) usin ...

Engine oil and filter replacement
Replace engine oil initially at 1 000 km (600 miles, 2 months) and every 6 000 km (4 000 miles, 12 months) thereafter Replace oil filter initially at 1 000 km (600 miles, 2 months) and every 18 000 km (11 000 miles, 36 months) thereafter Oil should be changed while the engine is warm. Oil filt ...

Right handlebar
Engine stop switch 1 "" Position The ignition circuit is off. The engine cannot start or run. "" Position The ignition circuit is on and the engine can run. Front brake lever 2 Apply the front brake by squeezing the front brake lever towards the grip. The brake ligh ...