Toyota RAV4 manuals

Suzuki GSX-R 1000 Service Manual: Front fork components

Suzuki GSX-R. Front fork components



  1. Front fork cap
  2. O-ring
  3. Rebound damping force adjuster rod
  4. Compression damping force adjuster rod
  5. Piston rod nut
  6. O-ring
  7. Piston ring
  8. Rod guide case
  9. Spring
  10. Piston rod
  11. Spring collar b
  12. Spring
  13. Spring collar a
  14. Slide bushing
  15. Outer tube
  16. Guide bushing
  17. Oil seal spacer
  18. Oil seal
  19. Stopper ring
  20. Dust seal
  21. Inner tube
  22. Front axle pinch bolt
  23. 35
    N·m (3.5 Kgf-m, 25.5 Lbf-ft)
  24. 28 N·m
    (2.8 Kgf-m, 20.0 Lbf-ft)
  25. 90 N·m
    (9.0 Kgf-m, 65.0 Lbf-ft)
  26. 23 N·m
    (2.3 Kgf-m, 16.5 Lbf-ft)

Apply fork oil.


Do not reuse.

Repair instructions
...

Front fork removal and installation
Note the right and left front forks are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side. Removal Remove the ...

Other materials:

Piston and piston ring inspection
Refer to “piston ring removal and installation” . Piston diameter Measure the piston diameter using the micrometer at 15 mm (0.6 In) “a” from the skirt end. If the piston diameter is less than the service limit, replace the piston. Special tool (a): 09900–20203 (micrometer (50 – 75 mm)) Pis ...

Dimmer / passing light switch inspection
Inspect the dimmer/passing light switch in the following procedures:  remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .  Disconnect the left handlebar switch coupler (1). (Yellow) Inspect the dimmer/passing light switch ...

Rear brake caliper parts inspection
Refer to “rear brake caliper disassembly and assembly” . Brake caliper cylinder Inspect the brake caliper cylinder wall for nicks, scratches or other damage. If any damage is found, replace the caliper with a new one. Brake caliper piston Inspect the brake caliper piston surface for any s ...

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