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Suzuki GSX-R 1000 Service Manual: Gear position (gp) switch removal and installation

Suzuki GSX-R 1000 Service Manual / Transmission / transaxle / Manual transmission / Repair instructions / Gear position (gp) switch removal and installation

Removal

  1. Turn the ignition switch off.
  2.  Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- 9).
  3.  Disconnect the gear position switch lead wire coupler (1).

Suzuki GSX-R. Gear position (gp) switch removal and installation


  1. Remove the engine sprocket cover. Refer to engine sprocket removal and installation in section 3a .
  2.  Remove the gp switch (2).

Suzuki GSX-R. Gear position (gp) switch removal and installation


Installation

Install the gear position switch in the reverse order of removal. Pay attention to the following points:

Caution

replace the o-ring with a new one.

 

Note

align the gear position switch pin a with the gearshift cam hole b.

: Grease 9900025010 (suzuki
super grease a or equivalent)

Suzuki GSX-R. Gear position (gp) switch removal and installation


Tightening torque gear position switch mounting bolt (a): 6.5 Nm ( 0.65 Kgf-m, 4.5 Lbf-ft)

Suzuki GSX-R. Gear position (gp) switch removal and installation


Transmission related parts inspection
Refer to transmission removal , transmission installation  and countershaft gear / driveshaft gear disassembly and assembly . Gearshift fork to groove clearance Note the clear ...

Gearshift lever construction
Gearshift lever bracket Gearshift lever shaft Washer Snap ring Gearshift lever Footrest top surface 65 75 Mm (2.6 3.0 In) 28 Nm (2.8 Kgf-m, ...

Other materials:

Specifications
Service data Fi sensors Tightening torque specifications Reference: for the tightening torque of fastener not specified in this section, refer to tightening torque list in section 0c . ...

Fail-safe function table
Fi system is provided with fail-safe function to allow the engine to start and the motorcycle to run in a minimum performance necessary even under malfunction condition. The engine can start and can run even if the signal in the table is not received from each sensor. But, the engine ...

Starter motor will not run
Note make sure the fuses are not blown and the battery is fully-charged before diagnosing. Troubleshooting Step Action Yes No 1 Shift the transmission into neutral.  Grasp the clutch lever, turn on the ignition switch ...

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