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Suzuki GSX-R 1000 Service Manual: Gear position (gp) switch removal and installation

Suzuki GSX-R 1000 Service Manual / Transmission / transaxle / Manual transmission / Repair instructions / Gear position (gp) switch removal and installation

Removal

  1. Turn the ignition switch off.
  2.  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
  3.  Disconnect the gear position switch lead wire coupler (1).

Suzuki GSX-R. Gear position (gp) switch removal and installation


  1. Remove the engine sprocket cover. Refer to “engine sprocket removal and installation” in section 3a .
  2.  Remove the gp switch (2).

Suzuki GSX-R. Gear position (gp) switch removal and installation


Installation

Install the gear position switch in the reverse order of removal. Pay attention to the following points:

Caution

replace the o-ring with a new one.

 

Note

align the gear position switch pin “a” with the gearshift cam hole “b”.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Suzuki GSX-R. Gear position (gp) switch removal and installation


Tightening torque gear position switch mounting bolt (a): 6.5 N·m ( 0.65 Kgf-m, 4.5 Lbf-ft)

Suzuki GSX-R. Gear position (gp) switch removal and installation


Transmission related parts inspection
Refer to “transmission removal” , “transmission installation”  and “countershaft gear / driveshaft gear disassembly and assembly” . Gearshift fork to groove clearance Note the clear ...

Gearshift lever construction
Gearshift lever bracket Gearshift lever shaft Washer Snap ring Gearshift lever Footrest top surface 65 – 75 Mm (2.6 – 3.0 In) 28 N·m (2.8 Kgf-m, ...

Other materials:

Headlight
To replace the headlight bulbs, perform the following steps: Upper light bulb Remove the bolt 1 to lift the instrument panel 2. Turn the cap 3 counterclockwise and remove it. Unhook the bulb holder spring 4 and pull out the socket 5.  Pull off the bulb from ...

Radiator reservoir tank inspection
Inspect the radiator reservoir tank in the following procedures:  remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .  Inspect the radiator reservoir tank (1) for leaks. If any defects are found, replace the radiator reservoir tank ...

Spark plug inspection and cleaning
Inspect spark plug every 6 000 km (4 000 miles, 12 months) Heat range Remove the spark plugs. Refer to “ignition coil and spark plug removal and installation” in section 1h .  Check spark plug heat range by observing electrode color. If the electrode of the spark plug is wet appe ...

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