Suzuki GSX-R 1000 Service Manual: Gear position (gp) switch removal and installation
Removal
- Turn the ignition switch off.
- Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
- Disconnect the gear position switch lead wire coupler (1).
- Remove the engine sprocket cover. Refer to “engine sprocket removal and installation” in section 3a .
- Remove the gp switch (2).
Installation
Install the gear position switch in the reverse order of removal. Pay attention to the following points:
- apply grease to the o-ring.
| Caution replace the o-ring with a new one. |
| Note align the gear position switch pin “a” with the gearshift cam hole “b”. |
: Grease 99000–25010 (suzuki
super
grease “a” or equivalent)
- Tighten the gear position switch mounting bolts to the specified torque.
Tightening torque gear position switch mounting bolt (a): 6.5 N·m ( 0.65 Kgf-m, 4.5 Lbf-ft)
- Route the gear position switch lead wire. Refer to “wiring harness routing diagram” in section 9a .
Transmission related parts inspection
Refer to “transmission removal” , “transmission installation” and
“countershaft gear / driveshaft gear disassembly and assembly” .
Gearshift fork to groove clearance
Note
the clear ...
Gearshift lever construction
Gearshift lever bracket
Gearshift lever shaft
Washer
Snap ring
Gearshift lever
Footrest top surface
65 – 75 Mm (2.6 – 3.0 In)
28 N·m (2.8 Kgf-m,
...
Other materials:
Carrying a passenger
Before you invite someone to be a
passenger on your motorcycle,
you need to be thoroughly familiar
with motorcycle operation. Adjust
tire pressures and suspension
according to the tire pressure
and loading section and the suspension
section of this manual.
The passenger should always
hold ...
Radiator inspection and cleaning
Radiator hose inspection
Refer to “cooling system inspection” in section 0b .
Radiator inspection
Inspect the radiator for water leaks. If any defects are
found, replace the radiator with a new one.
If the fins are bent or dented, repair them by carefully
straightening them with the blade of ...
Wheel / tire / air valve inspection and cleaning
Refer to “tire removal and installation” .
Wheel
Wipe the wheel clean and check for the following points:
distortion and crack
any flaws and scratches at the bead seating area.
Wheel rim runout. Refer to “front wheel related parts inspection”
and “rear wheel rela ...