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Suzuki GSX-R 1000 Service Manual: Gear position (gp) switch removal and installation

Suzuki GSX-R 1000 Service Manual / Transmission / transaxle / Manual transmission / Repair instructions / Gear position (gp) switch removal and installation

Removal

  1. Turn the ignition switch off.
  2.  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
  3.  Disconnect the gear position switch lead wire coupler (1).

Suzuki GSX-R. Gear position (gp) switch removal and installation


  1. Remove the engine sprocket cover. Refer to “engine sprocket removal and installation” in section 3a .
  2.  Remove the gp switch (2).

Suzuki GSX-R. Gear position (gp) switch removal and installation


Installation

Install the gear position switch in the reverse order of removal. Pay attention to the following points:

Caution

replace the o-ring with a new one.

 

Note

align the gear position switch pin “a” with the gearshift cam hole “b”.

: Grease 99000–25010 (suzuki
super grease “a” or equivalent)

Suzuki GSX-R. Gear position (gp) switch removal and installation


Tightening torque gear position switch mounting bolt (a): 6.5 N·m ( 0.65 Kgf-m, 4.5 Lbf-ft)

Suzuki GSX-R. Gear position (gp) switch removal and installation


Transmission related parts inspection
Refer to “transmission removal” , “transmission installation”  and “countershaft gear / driveshaft gear disassembly and assembly” . Gearshift fork to groove clearance Note the clear ...

Gearshift lever construction
Gearshift lever bracket Gearshift lever shaft Washer Snap ring Gearshift lever Footrest top surface 65 – 75 Mm (2.6 – 3.0 In) 28 N·m (2.8 Kgf-m, ...

Other materials:

Crankcase breather (pcv) cover inspection
Inspect the crankcase breather (pcv) cover in the following procedures:  remove the crankcase breather (pcv) cover. Refer to “crankcase breather (pcv) hose / reed valve / cover removal and installation” .  Inspect the crankcase breather (pcv) cover for carbon deposit. If carbon ...

Vehicle identification number
The frame serial number or V.I.N. (Vehicle identification number) “a” is stamped on the right side of the steering head tube. The engine serial number “b” is located on the lower crankcase. These numbers are required especially for registering the machine and ordering spare parts. ...

Balancer shaft journal bearing removal and installation
Refer to “engine bottom side disassembly” (page 1d- 49). Refer to “engine bottom side assembly” . Removal Remove the balancer shaft journal bearings (1). Note  do not remove the bearings (1) unless absolutely necessary.  Make a note of where the bearings are r ...

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