Suzuki GSX-R 1000 Service Manual: Fuel level gauge inspection

Suzuki GSX-R 1000 Service Manual / Body and accessories / Combination meter / fuel meter / horn / Repair instructions / Fuel level gauge inspection

Inspect the fuel level gauge in the following procedures:

remove the fuel pump. Refer to “fuel pump disassembly and assembly” in section 1g .
Measure the resistance at each fuel level gauge in float position. If the resistance is incorrect, replace fuel level gauge with a new one.

Special tool : 09900–25008 (multi circuit tester
set)

Tester knob indication resistance (Ω)

Suzuki GSX-R. Fuel level gauge inspection

186.5 ± 5 Mm (3.34 ± 0.2 In)
59.7 ± 5 Mm (2.35 ± 0.2 In)

Install the fuel pump. Refer to “fuel pump disassembly and assembly” in section 1g .

Speedometer inspection

If the speedometer, odometer or tripmeter does not function properly, inspect the speed sensor and the coupler connections. If the speed sensor and coupler connections are ok, replace the combination meter unit with a new one. Refer to “combination meter removal and installation” .

Fuel level indicator inspection

If the fuel level indicator light (1) does not function properly, check the fuel level gauge and its lead wire/ coupler. If the fuel level gauge and its lead wire/coupler are functioning properl ...

Speed sensor removal and installation

Removal Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d . Disconnect the speed sensor lead wire coupler (1). Remove the speed se ...

Other materials:

Engine top side assembly
Assemble the engine top side in the reverse order of disassembly. Pay attention to the following points: Cylinder head Install the dowel pins and a new cylinder head gasket (1) to the cylinder. Caution use a new gasket to prevent gas leakage. Place the cylinder head ...

Throttle cable removal and installation
Removal Remove the air cleaner box. Refer to “air cleaner box removal and installation” . Remove the right handlebar switch box. Refer to “handlebar removal and installation” in section 6b . Remove the throttle cables as shown in the cable routing diagram. Refer to “thro ...

Specifications
Service data Electrical Tightening torque specifications Note the specified tightening torque is described in the following. “Wiring harness routing diagram” Reference: for the tightening torque of fastener not specified in this section, refer to “tightening torque l ...