Suzuki GSX-R 1000 Service Manual: Transmission components

Suzuki GSX-R 1000 Service Manual / Transmission / transaxle / Manual transmission / Repair instructions / Transmission components

Suzuki GSX-R. Transmission components

2Nd drive gear
6Th drive gear
3Rd/4th drive gear
5Th drive gear
Countershaft/1st drive gear
Driveshaft
2Nd driven gear
6Th driven gear
3Rd driven gear
4Th driven gear
5Th driven gear
1St driven gear
Gearshift cam stopper
Gearshift cam plate
Gearshift cam
Gearshift fork shaft
Gearshift fork (for 3rd/4th drive gear)
Gearshift fork (for 6th driven gear)
Gearshift fork (for 5th driven gear)
Gp switch
145
N·m (14.5 Kgf-m, 105.0 Lbf-ft)
10 N·m
(1.0 Kgf-m, 7.0 Lbf-ft)
13 N·m
(1.3 Kgf-m, 9.5 Lbf-ft)
6.5 N·m
(0.65 Kgf-m, 4.7 Lbf-ft)

Apply grease to the oil
seal lip.

Apply thread lock to the
thread part.

Apply engine oil.

Do not reuse.

Transmission removal

Remove the engine assembly from the frame. Refer to “engine assembly removal” in section 1d . Remove the engine top side. Refer to “engine top side disassembly” in section 1d . &nbs ...

Other materials:

DTC “c49” (p1656): pair control solenoid valve circuit malfunction
Detected condition and possible cause Detected condition Possible cause Pair control solenoid valve voltage is not input to ecm Pair control solenoid valve circuit open or short. Pair control solenoid valve malfunction. Ecm malfunction. ...

Front brake caliper removal and installation
Note the right and left calipers are installed symmetrically and therefore the removal procedure for one side is the same as that for the other side. Removal Drain brake fluid. Refer to “brake fluid replacement” in section 4a . Remove the brake hose from the cali ...

Swingarm bearing removal and installation
Removal Remove the swingarm. Refer to “swingarm removal and installation” . Remove the swingarm pivot bearings (1) using the special tool. Special tool (a): 09921–20240 (bearing remover set) Remove the center spacer (2). Remove the cushion lever bearing (3) usin ...