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Suzuki GSX-R 1000 Service Manual: Transmission components

Suzuki GSX-R 1000 Service Manual / Transmission / transaxle / Manual transmission / Repair instructions / Transmission components

Suzuki GSX-R. Transmission components



  1. 2Nd drive gear
  2. 6Th drive gear
  3. 3Rd/4th drive gear
  4. 5Th drive gear
  5. Countershaft/1st drive gear
  6. Driveshaft
  7. 2Nd driven gear
  8. 6Th driven gear
  9. 3Rd driven gear
  10. 4Th driven gear
  11. 5Th driven gear
  12. 1St driven gear
  13. Gearshift cam stopper
  14. Gearshift cam plate
  15. Gearshift cam
  16. Gearshift fork shaft
  17. Gearshift fork (for 3rd/4th drive gear)
  18. Gearshift fork (for 6th driven gear)
  19. Gearshift fork (for 5th driven gear)
  20. Gp switch
  21. 145
    N·m (14.5 Kgf-m, 105.0 Lbf-ft)
  22. 10 N·m
    (1.0 Kgf-m, 7.0 Lbf-ft)
  23. 13 N·m
    (1.3 Kgf-m, 9.5 Lbf-ft)
  24. 6.5 N·m
    (0.65 Kgf-m, 4.7 Lbf-ft)

Apply grease to the oil
seal lip.

Apply thread lock to the
thread part.

Apply engine oil.


Do not reuse.
Repair instructions
...

Transmission removal
Remove the engine assembly from the frame. Refer to “engine assembly removal” in section 1d .  Remove the engine top side. Refer to “engine top side disassembly” in section 1d . &nbs ...

Other materials:

Exhaust control valve inspection
Inspect exhaust control valve initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Inspect exhaust control valve as follows:  remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Check t ...

Storage procedure
If your motorcycle is to be left unused for an extended period of time, it needs special servicing requiring appropriate materials, equipment and skill. For this reason, suzuki recommends that you trust this maintenance work to your suzuki dealer. If you wish to service the machine for stora ...

Fuel injection system description
Gsx-r1000 motorcycles are equipped with a fuel injection system for emission level control. This fuel injection system is precision designed, manufactured and adjusted to comply with the applicable emission limits. With varying engine conditions, all of the fuel injection volumes are precisely ...

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