Suzuki GSX-R 1000 Service Manual: Transmission components

Suzuki GSX-R 1000 Service Manual / Transmission / transaxle / Manual transmission / Repair instructions / Transmission components

Suzuki GSX-R. Transmission components

2Nd drive gear
6Th drive gear
3Rd/4th drive gear
5Th drive gear
Countershaft/1st drive gear
Driveshaft
2Nd driven gear
6Th driven gear
3Rd driven gear
4Th driven gear
5Th driven gear
1St driven gear
Gearshift cam stopper
Gearshift cam plate
Gearshift cam
Gearshift fork shaft
Gearshift fork (for 3rd/4th drive gear)
Gearshift fork (for 6th driven gear)
Gearshift fork (for 5th driven gear)
Gp switch
145
N·m (14.5 Kgf-m, 105.0 Lbf-ft)
10 N·m
(1.0 Kgf-m, 7.0 Lbf-ft)
13 N·m
(1.3 Kgf-m, 9.5 Lbf-ft)
6.5 N·m
(0.65 Kgf-m, 4.7 Lbf-ft)

Apply grease to the oil
seal lip.

Apply thread lock to the
thread part.

Apply engine oil.

Do not reuse.

Transmission removal

Remove the engine assembly from the frame. Refer to “engine assembly removal” in section 1d . Remove the engine top side. Refer to “engine top side disassembly” in section 1d . &nbs ...

Other materials:

Excva removal and installation
Removal Turn the ignition switch off. Remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d . Connect the special tool (mode select switch) to the dealer mode coupler. Refer to “self-diagnostic procedures” in section 1a . After tur ...

DTC “c62” (p0443): evap system purge control solenoid valve circuit malfunction (e-33 only)
Detected condition and possible cause Detected condition Possible cause Evap system purge control valve voltage is not input to ecm. Evap system purge control valve circuit open or short. Evap system purge control valve malfunction. Ecm malfunction. ...

Side-stand construction
Frame Side-stand bracket Washer Side-stand 50 N·m (5.0 Kgf-m, 36.0 Lbf-ft) 40 N·m (4.0 Kgf-m, 29.0 Lbf-ft) Apply grease to sliding surface. ...