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Suzuki GSX-R 1000 Service Manual: Regulator / rectifier removal and installation

Suzuki GSX-R 1000 Service Manual / Engine / Charging system / Repair instructions / Regulator / rectifier removal and installation

Removal

  1. Turn the ignition switch off.
  2.  Remove the right side cowling. Refer to “exterior parts removal and installation” in section 9d .
  3.  Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
  4. Remove the evap system purge control solenoid valve bracket bolt. (E-33 only)

Suzuki GSX-R. Regulator / rectifier removal and installation


  1. Disconnect the regulator/rectifier couplers (1).

Suzuki GSX-R. Regulator / rectifier removal and installation


  1. Remove the regulator/rectifier as shown in the regulator/rectifier construction. Refer to “regulator / rectifier construction” .

Installation

  1. Install the regulator/rectifier as shown in the regulator/rectifier construction. Refer to “regulator / rectifier construction” .
  2.  Reinstall the removed parts.
Regulator / rectifier construction
Regulator/rectifier Regulator/rectifier bracket Air intake pipe (rh) Spacer Wiring harness Connect the regulator/rectifier couplers under the wiring harnes ...

Regulator / rectifier inspection
Inspect the regulator/rectifier in the following procedures:  turn the ignition switch off.  Disconnect the regulator/rectifier couplers. Refer to “regulator / rectifier removal and ...

Other materials:

Break-in procedures
During manufacture only the best possible materials are used and all machined parts are finished to a very high standard but it is still necessary to allow the moving parts to “break-in” before subjecting the engine to maximum stresses. The future performance and reliability of the engine depen ...

Crankcase breather (pcv) hose / reed valve / cover removal and installation
Removal Lift and support the fuel tank with the prop stay. Refer to “fuel tank removal and installation” in section 1g .  Remove the air cleaner box. Refer to “air cleaner box removal and installation” in section 1d .  Disconnect the crankcase breather (pcv) hose (1). ...

Exhaust control valve inspection
Inspect exhaust control valve initially at 1 000 km (600 miles, 2 months) and every 12 000 km (7 500 miles, 24 months) thereafter Inspect exhaust control valve as follows:  remove the left side cowling. Refer to “exterior parts removal and installation” in section 9d .  Check t ...

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