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Suzuki GSX-R 1000 Service Manual: Evaporative emission control system inspection (only for e-33)

Suzuki GSX-R 1000 Service Manual / Engine / Emission control devices / Repair instructions / Evaporative emission control system inspection (only for e-33)

Refer to evaporative emission control system removal and installation (only for e-33) .

Hose

Inspect the hoses for wear or damage. If it is worn or damage, replace the hose with a new one.

Note

make sure that the hoses are securely connected.

Evap canister

Inspect the evap canister for damage to the body. If any defect is found, replace the evap canister with a new one.

Suzuki GSX-R. Evap canister


Evap system purge control solenoid valve

Note

evap system purge control solenoid valve can be checked without removing it from the motorcycle. Refer to dtc c62 (p0443): evap system purge control solenoid valve circuit malfunction (e-33 only) in section 1a .

  1. Check that no air flows through both of the air inlet and outlet ports. If air flows out, replace the evap system purge control solenoid valve with a new one.

Suzuki GSX-R. Evap system purge control solenoid valve


  1. Connect the 12 v battery to the terminals of the evap system purge control solenoid valve and check the air flow. If air flows out, the solenoid valve is in normal condition.

Suzuki GSX-R. Evap system purge control solenoid valve


  1. Check the resistance between the terminals of the evap system purge control solenoid valve. If the resistance is not within the standard range, replace the evap system purge control solenoid valve with a new one.

Special tool
(a): 0990025008 (multi circuit
tester set)

Tester knob indication resistance (Ω)

Evap system purge control solenoid valve resistance approx. 32 Ω at 20 c (68 f)

Suzuki GSX-R. Evap system purge control solenoid valve


Fuel shut-off valve

Gasoline
and gasoline vapor is toxic. A small amount of fuel remains in the fuel shut-off valve when checking it. Do not swallow the fuel when blowing the fuel shut-off valve.
  1. When air is blown into the fuel shut-off valve with its side a positioned upward, the air can pass through to the canister side.

Suzuki GSX-R. Fuel shut-off valve


  1. When air is blown into the fuel shut-off valve with its side a positioned sideways, the air cannot pass through to the canister side. If the fuel shut-off valve operates otherwise, it must be replaced.

Suzuki GSX-R. Fuel shut-off valve


Evaporative emission control system removal and installation (only for e-33)
Hose removal Lift and support the fuel tank. Refer to fuel tank removal and installation in section 1g (page 1g- 9).  Remove the frame cover assembly. Refer to exterior parts remova ...

Specifications
Service data Fi sensors Tightening torque specifications Reference: for the tightening torque of fastener not specified in this section, refer to tightening torque list in section 0c . ...

Other materials:

Front wheel components
Front axle Brake disc bolt Brake disc Dust seal Bearing Spacer Air valve Front wheel Wheel balancer Front tire Collar Front axle bolt 18 Nm (1.8 Kgf-m, 13.0 Lbf-ft) 100 Nm (10.0 Kgf-m, 72.5 Lbf-ft) Apply ...

Conrod crank pin bearing removal and installation
Refer to engine bottom side disassembly (page 1d- 49). Refer to engine bottom side assembly . Removal Remove the conrod crank pin bearings (1). Note  do not remove the bearings (1) unless absolutely necessary.  Make a note of where the bearings are removed ...

Starter motor inspection
Refer to starter motor disassembly and assembly . Carbon brush Inspect the carbon brushes for abnormal wear, cracks or smoothness in the brush holder. If either carbon brush is defective, replace the brush holder set with a new one. Measure the length a of the carbon brushes using a v ...

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