Suzuki GSX-R 1000 Service Manual: Water hose removal and installation
Removal
- Remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
- Drain engine coolant. Refer to “cooling system inspection” in section 0b .
- Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
- Remove the water hose as shown in the water hose routing diagram. Refer to “water hose routing diagram” .
Installation
- Install the water hose as shown in the water hose routing diagram. Refer to “water hose routing diagram” .
- Install the fuel tank. Refer to “fuel tank removal and installation” in section 1g .
- Pour engine coolant and bleed air from the cooling circuit. Refer to “cooling system inspection” in section 0b .
- Install the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
Water hose inspection
Inspect the water hoses in the following procedures:
remove the side cowlings. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Check the water hose ...
Radiator reservoir tank inspection
Inspect the radiator reservoir tank in the following
procedures:
remove the right side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Inspect the rad ...
Other materials:
Starting the engine
Before attempting to start the
engine, make sure:
The transmission is in neutral.
The engine stop switch is in
the "" position.
Note: this motorcycle has a
starter interlock system for the
ignition and starter circuit. The
engine can only be started if:
...
Front fork disassembly and assembly
Refer to “front fork removal and installation” (page 2b-
2).
Note
the right and left front forks are installed
symmetrically and therefore the disassembly
procedure for one side is the same as that for
the other side.
Disassembly
Turn the spring pre-load adjuster (1) t ...
Clutch installation
Install the primary driven gear assembly (1).
Caution
if it is difficult to install the primary driven
gear, rotate the crankshaft.
Be sure to engage the oil pump drive
sprocket with the primary driven gear.
Install the spacer (2) and bea ...