Suzuki GSX-R 1000 Service Manual: Water hose removal and installation
Removal
- Remove the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
- Drain engine coolant. Refer to “cooling system inspection” in section 0b .
- Lift and support the fuel tank. Refer to “fuel tank removal and installation” in section 1g (page 1g- 9).
- Remove the water hose as shown in the water hose routing diagram. Refer to “water hose routing diagram” .
Installation
- Install the water hose as shown in the water hose routing diagram. Refer to “water hose routing diagram” .
- Install the fuel tank. Refer to “fuel tank removal and installation” in section 1g .
- Pour engine coolant and bleed air from the cooling circuit. Refer to “cooling system inspection” in section 0b .
- Install the side cowlings. Refer to “exterior parts removal and installation” in section 9d (page 9d- 6).
Water hose inspection
Inspect the water hoses in the following procedures:
remove the side cowlings. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Check the water hose ...
Radiator reservoir tank inspection
Inspect the radiator reservoir tank in the following
procedures:
remove the right side cowling. Refer to “exterior parts removal and
installation” in section 9d .
Inspect the rad ...
Other materials:
Battery visual inspection
Inspect the battery in the following procedures:
remove the front seat. Refer to “exterior parts
removal and installation” in section 9d (page 9d-
6).
Visually inspect the surface of the battery container.
If any signs of cracking or electrolyte leakage from
the sides of th ...
Specifications
Tightening torque specifications
Note
the specified tightening torque is described in the following.
“Body frame construction” “front footrest bracket construction”
“side-stand construction”
Reference: for the tightening torque of fastener not specified in this ...
Starter torque limiter inspection
Removal
Remove the clutch cover. Refer to “clutch removal” in section 5c .
Remove the washers (1), starter idle gear no. 1 (2)
And no. 2 (3).
Remove the starter idle gear no. 2 Bearing (4), shaft
(5) and washer (6).
Hold the starter clutch with the special tool an ...